This electrophoresis process rectifier delivers powerful regulated DC output for high‑volume finishing lines. Furthermore, it maintains steady coating quality while equipment runs continuous heavy‑current cycles.
Gaohui Power Supply manufactures the 100A 150V Electrophoresis Process Rectifier to serve high‑throughput electrophoresis production lines. To begin with, large‑batch finishing workshops demand ample current to coat multiple workpieces at one time, yet standard low‑current units cannot meet such throughput targets. Since heavy‑current draw can create output drift and uneven coating results, this Power Supply locks voltage‑current parameters tightly to avoid these flaws. Moreover, it delivers stable performance for round‑the‑clock mass production as well as flexible batch‑mode operations.
This electrophoresis process rectifier supports both cathodic and anodic electrophoresis workflows. Apart from that, its 0‑150V adjustable output fits medium‑voltage process requirements for automotive parts and aluminium hardware. Meanwhile, its upgraded IGBT hardware holds consistent performance even when workshops sustain long‑duration heavy‑current loads amid chemical‑rich fumes.
‑ 0‑150V adjustable DC voltage, 0‑100A adjustable DC current; voltage and current regulation accuracy within one percent
‑ Ultra‑low‑ripple pulse output with ripple factor ≤2%, yields uniform finish for multi‑piece loading racks
‑ Dual constant‑current and constant‑voltage modes, supports flexible ramp‑up speed adjustment
‑ Built‑in digital Ah counter and minute‑level programmable timer to support unattended multi‑shift production
‑ RS485 Modbus RTU communication port, lets operators link the unit directly to factory automation systems
We design this electrophoresis process rectifier with high‑grade IGBT topology, so it pushes Power Supply conversion efficiency above ninety percent. Even when it draws full 100A output for hours on end, it keeps heat generation under control and lowers risks of unexpected thermal shutdown. In addition, forced‑air cooling helps on‑site operators cut routine maintenance work.
Its native automatic polarity reversal helps staff simplify bath cleaning and electrode upkeep tasks. As a result, operators do not need to rewire hardware manually whenever they toggle process polarity. Besides, multi‑segment programming lets users configure multi‑stage voltage‑current curves; users can match diverse coating formulas and expand compatibility across different paint chemistries.
Our engineers equip internal circuits with corrosion‑resistant, anti‑interference electronic components. Accordingly, the rectifier keeps reliable output inside damp workshops filled with chemical vapour. It effectively reduces colour shift and inconsistent film thickness that external electrical interference causes.
| Parameter Category | Specific Item | Specification |
|---|---|---|
| Input Parameters | AC Input Power Supply | Three‑phase AC 380V, ±10% tolerance, 50‑60Hz |
| DC Output Parameters | Output Voltage Range | Zero to 150V adjustable |
| DC Output Parameters | Output Current Range | Zero to 100A adjustable |
| DC Output Parameters | Voltage Regulation Accuracy | Within one percent |
| DC Output Parameters | Current Regulation Accuracy | Within one percent |
| DC Output Parameters | Ripple Factor | Within two percent |
| Control and Automation Functions | Operation Modes | Constant Current, Constant Voltage |
| Control and Automation Functions | Auxiliary Control Devices | Digital ampere‑hour meter, minute‑level programmable timer, automatic polarity reversal |
| Control and Automation Functions | Programming Functions | Programmable current‑voltage ramp‑up, multi‑segment parameter setting |
| Physical and Communication Parameters | Cooling Mode | Forced air cooling |
| Physical and Communication Parameters | Protection Grade | IP21 for indoor application |
| Physical and Communication Parameters | Communication Protocol | RS485 Modbus RTU |
| Physical and Communication Parameters | Working Efficiency | Above ninety percent |
| Physical and Communication Parameters | Size and Weight | Fully customizable based on customer demands |
We can provide: We back this unit with a one‑year warranty and expect over 10‑year service life. Constant‑current / constant‑voltage modes and ramp‑up adjustment come as standard. Furthermore, timed cycles and multi‑segment profiles handle heavy‑load high‑volume coating runs. The unit includes RS485 interface and automatic polarity reversal. Contact us for your custom Power Supply needs.
This electrophoresis process rectifier fits medium‑voltage, high‑current mass‑finishing production. Above all, it serves automotive assemblies, bulk aluminium hardware and metal component batches that require high‑throughput anti‑corrosion coating.
Additionally, production teams deploy it across large finishing plants that process racks loaded with dozens of workpieces per cycle. Factories pick this model whenever smaller‑current rectifiers cannot deliver enough amperage for high‑density part‑loading.
It works with epoxy, acrylic and polyurethane electrophoresis paints for cathodic and anodic processes. Thanks to its steady 100A output, it delivers even coating coverage across full‑size workpiece racks. Likewise, it performs reliably for pilot sample trials and non‑stop large‑scale assembly‑line manufacturing.
Gaohui Power Supply builds custom‑adapted Electrophoresis Process Rectifier for high‑volume surface‑treatment factories, and non‑standard customisation stands as our core advantage. First of all, our engineering team adjusts output parameters, pulse characteristics, cabinet dimensions and control logic to match your real‑site production conditions.
We test all our Power Supply against CE requirements for European safety standards under ISO 9001 quality‑management rules. Our technicians run 100% continuous full‑load ageing tests on every finished 100A 150V unit before shipment; therefore, customers receive hardware proven for long‑term stable operation.
Our full‑lifecycle support includes remote commissioning guidance, spare‑parts supply and on‑site operational training. In case you update production‑line layouts or coating recipes, our team can adjust control logic without full‑unit replacement. Partner with Gaohui Power Supply for trusted high‑current electrophoresis Power Supply solutions.
Learn more about related products:10A 1200V Electrophoresis Rectifier
A: Products with the same nominal specifications often serve different industries, and they may carry different detailed parameter requirements. These differences directly affect production costs and technical solutions, so final prices will vary accordingly. For this reason, we recommend you contact us directly to receive a precise and tailored quotation.
A: We assign specialized consultants to support each industry sector. If you need further information, simply reach out to us. After we confirm your request, we will immediately send you the full technical datasheets and product images you need.
A: We focus on custom non-standard industrial power supplies, so we can fully adjust output current and voltage to match your exact needs. The products shown on our website only represent part of our actual range, as we do not list every model online. If you cannot find your desired specifications, please contact us directly. We will work with you to confirm your exact requirements, or we can guide you to select the most suitable parameters based on your industry standards. We will provide complete technical specifications and dimension drawings so you can fully understand the product.
