This high‑current coating rectifier delivers stable high‑voltage DC output for heavy‑duty electrophoresis tasks. It achieves consistent film thickness for large‑size workpieces under long‑cycle production.
The 30A 400V High‑Current Coating Rectifier from Gaohui Power Supply converts three‑phase AC input into regulated high‑voltage DC, and it targets demanding electrophoresis production lines. To begin with, many large‑component finishing operations require higher driving voltage to form complete protective coatings, yet ordinary medium‑range equipment cannot handle this work. Since heavy‑load conditions often trigger voltage fluctuation and patchy coating, this Power Supply tightly locks output parameters to remove such defects. Moreover, it runs reliably for intermittent batch jobs as well as non‑stop round‑the‑clock factory shifts.
This high‑current coating rectifier supports both cathodic and anodic electrophoresis processes. Apart from that, its 0‑400V broad adjustment range meets high‑voltage process demands for oversized metal parts. Meanwhile, the IGBT inverter hardware sustains steady performance even when workshops run heavy‑load operations amid chemically aggressive fumes.
‑ 0‑400V adjustable DC voltage, 0‑30A adjustable DC current; voltage and current regulation accuracy within one percent
‑ Ultra‑low‑ripple pulse output with ripple factor ≤2%, delivers smooth finish on large, complex contoured workpieces
‑ Dual constant‑current and constant‑voltage modes, equipped with flexible ramp‑up adjustment
‑ Integrated digital Ah counter and minute‑level programmable timer to support unattended long‑time production
‑ RS485 Modbus RTU communication port, lets operators connect the unit easily with factory automated control systems
We build this high‑current coating rectifier around proven IGBT topology, so it pushes Power Supply conversion efficiency above ninety percent. Even when it runs continuously under full‑current status, it keeps heat output reasonable and cuts risks for unexpected thermal shutdown. In addition, the forced‑air cooling layout helps on‑site operators reduce daily maintenance work.
The on‑board automatic polarity reversal helps operators simplify routine electrophoresis bath cleaning and electrode maintenance work. As a result, operators no longer need to manually swap wiring whenever they switch polarities. Besides, multi‑segment programming lets users set multi‑stage voltage‑current profiles; users can match various sophisticated high‑voltage coating formulas and expand paint‑system compatibility.
Engineers fit internal circuits with corrosion‑resistant and anti‑interference electronic components. Accordingly, the rectifier maintains dependable output even inside damp workshops filled with chemical vapour. It effectively cuts colour deviation and uneven film thickness that external voltage interference brings.
| Parameter Category | Specific Item | Specification |
|---|---|---|
| Input Parameters | AC Input Power Supply | Three‑phase AC 380V, ±10% tolerance, 50‑60Hz |
| DC Output Parameters | Output Voltage Range | Zero to 400V adjustable |
| DC Output Parameters | Output Current Range | Zero to 30A adjustable |
| DC Output Parameters | Voltage Regulation Accuracy | Within one percent |
| DC Output Parameters | Current Regulation Accuracy | Within one percent |
| DC Output Parameters | Ripple Factor | Within two percent |
| Control and Automation Functions | Operation Modes | Constant Current, Constant Voltage |
| Control and Automation Functions | Auxiliary Control Devices | Digital ampere‑hour meter, minute‑level programmable timer, automatic polarity reversal |
| Control and Automation Functions | Programming Functions | Programmable current‑voltage ramp‑up, multi‑segment parameter setting |
| Physical and Communication Parameters | Cooling Mode | Forced air cooling |
| Physical and Communication Parameters | Protection Grade | IP21 for indoor application |
| Physical and Communication Parameters | Communication Protocol | RS485 Modbus RTU |
| Physical and Communication Parameters | Working Efficiency | Above ninety percent |
| Physical and Communication Parameters | Size and Weight | Fully customizable based on customer demands |
We can provide:
We supply this unit with one‑year warranty and over 10‑year usable lifespan. Constant‑current / constant‑voltage modes and ramp‑up adjustment come as standard. Furthermore, timed running and multi‑segment profiles handle heavy‑duty high‑voltage coating cycles. The unit includes RS485 interface and automatic polarity reversal. Reach out for your custom Power Supply requirements.
This high‑current coating rectifier targets high‑voltage heavy‑load electrophoresis finishing scenarios. Above all, it serves extra‑large automotive structural pieces, oversized aluminium profiles and bulky metal workpieces that need thick anti‑corrosion protective coating.
Additionally, production teams deploy it widely on lines for large architectural aluminium assemblies and heavy stamped metal components. Factories select this model whenever standard low‑and‑medium‑voltage rectifiers cannot hit required process voltage thresholds.
It works with epoxy, acrylic and polyurethane electrophoresis paints for cathodic and anodic techniques. Thanks to its stable 30A output, it delivers full and uniform coating coverage for big‑size components. Likewise, it performs equally well for small‑batch trial tests and continuous high‑volume assembly‑line manufacturing.
Gaohui Power Supply builds custom‑oriented High‑Current Coating Rectifier for heavy‑duty surface‑treatment manufacturers, and non‑standard customisation forms our competitive edge. First of all, our engineering team revises output specs, pulse performance, cabinet dimensions and control logic to fit your real‑world high‑voltage coating conditions.
We run all our Power Supply through CE certification that meets European safety standards under ISO 9001 quality‑management framework. Our staff runs 100% continuous full‑load ageing tests on every finished 30A 400V unit before shipment; therefore, users gain guaranteed long‑term stable field operation.
Our full‑lifecycle services cover remote commissioning support, spare‑parts supply and on‑site operation guidance. In case production‑line conditions or coating formulas get updated, our team can modify control logic without full‑machine replacement. Cooperate with Gaohui Power Supply for reliable high‑voltage electrophoresis Power Supply solutions.
Learn more about related products:10A 1200V Electrophoresis Rectifier
A: Products with the same nominal specifications often serve different industries, and they may carry different detailed parameter requirements. These differences directly affect production costs and technical solutions, so final prices will vary accordingly. For this reason, we recommend you contact us directly to receive a precise and tailored quotation.
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A: We focus on custom non-standard industrial power supplies, so we can fully adjust output current and voltage to match your exact needs. The products shown on our website only represent part of our actual range, as we do not list every model online. If you cannot find your desired specifications, please contact us directly. We will work with you to confirm your exact requirements, or we can guide you to select the most suitable parameters based on your industry standards. We will provide complete technical specifications and dimension drawings so you can fully understand the product.