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Dual-Range MAO System | 30A 750V – 15A 250V PEO Rectifier

  • Output Range 1: 0-750V DC / 0-30A
  • Output Range 2: 0-250V DC / 0-15A

  • Maximum Power: 22.5kW (750V Mode), 3.75kW (250V Mode)

  • Technology: Dual-Range Micro-Arc Oxidation (PEO)

  • Best For: Versatile PEO Research, Multi-Material Coating Development, Industrial-Scale R&D

    Dual-Range MAO System Introduction

    The 30A 750V - 15A 250V dual-range MAO system offers versatile output capabilities for Plasma Electrolytic Oxidation research. Specifically, this advanced micro-arc oxidation power supply provides both high-voltage and high-current options in a single unit. Consequently, researchers can optimize PEO processes across different material systems and coating requirements. Furthermore, it eliminates the need for multiple specialized power supplies.

    Technical Specifications

    ParameterSpecification
    Input Power3-Phase 400VAC, 50/60Hz
    High-Range Output0-750V / 0-30A
    Low-Range Output0-250V / 0-15A
    Mode SwitchingAutomatic with Software Selection
    Pulse Frequency1-5000 Hz (Both Ranges)
    Duty Cycle1-95% Adjustable
    Control InterfaceIndustrial Touchscreen with Dual-Range Profiles
    Process Recipes50+ Programmable with Range-Specific Parameters
    Data LoggingComprehensive V, I, t, Power Recording
    CoolingAir Cooling
    ProtectionsDual-Range OVP/OCP, Arc Detection, Thermal Management, Phase Monitoring

    Specifications and Models Table

    Single Pulse
    No.ModelForward Current (A)Forward Voltage (V)Input Voltage (V)Cooling MethodW×L×H (mm)
    15A750V5750220Air-cooled290×520×190
    210A750V10750380Air-cooled510×560×230
    320A750V20750380Air-cooled560×760×320
    430A750V30750380Air-cooled560×760×320
    550A750V50750380Air-cooled520×580×930
    6100A750V100750380Air-cooled580×650×1650
    7200A750V200750380Water-cooled850×1130×1630
    8300A750V300750380Water-cooled800×1270×1700
    9500A750V500750380Water-cooled800×1270×1900
    Dual Pulse
    No.ModelForward Current (A)Forward Voltage (V)Reverse Current (A)Reverse Voltage (V)Input Voltage (V)Cooling MethodDimensions (mm)
    110A750V107503300380Air-cooled510×560×230
    230A750V3075010300380Air-cooled560×760×320
    350A750V5075015300380Air-cooled520×580×930
    4100A750V10075030300380Air-cooled580×650×1650
    5200A750V20075050300380Water-cooled850×1130×1630
    6300A750V300750100300380Water-cooled800×1270×1700
    7500A750V500750150300380Water-cooled800×1270×1900

    Power(KW) = Output Voltage(V) × Output Current(A)

    The product comes with a one-year warranty and boasts a service life of over 10 years. It supports both Constant Current and Constant Voltage modes, and it also includes a programmable ramp-up function for current or voltage settings. For time-sensitive applications, you can use the timed operation mode. Moreover, the multi-segment function allows you to vary constant current or voltage levels over time. The device further offers an RS485 communication interface, automatic polarity reversal, and a minute-level timing function. If you need customization, please contact us for further details.

    Single & Dual Pulse MAO Experimental System Models

    Over all, GAOHUI provides complete single-pulse and dual-pulse models with air-cooled and water-cooled options. Accordingly, these units fit different production scales and process requirements.

    Single-Pulse Interface

    1. Peak Voltage

    Shows the peak voltage of the current pulse, a key parameter affecting coating strength.

    2. Average Current

    Displays the average current over the working cycle to monitor reaction stability.

    3. Set Total Time / Total Running Time / Cumulative Ampere-Minutes

    Set total time: Total process duration.

    Total running time: Elapsed working time.

    Cumulative ampere-minutes: Total current-time value for coating thickness control.

    4. Station Number

    Multi-station ID for managing different workpiece processes.

    5. Offline

    Indicates disconnection from remote/host system, local control mode.

    6. Constant Current (CC)

    Constant current mode, the most common for micro-arc oxidation.

    7. Stop

    Press to immediately terminate the oxidation process.

    8. Process Stage / Ramp-Up Time

    Process stage: Current running step in multi-step program.

    Ramp-up time: Time for voltage/current to rise to set value, avoiding impact.

    9. Peak Voltage Limit / Frequency (Hz)

    Peak voltage limit: Maximum pulse voltage to prevent breakdown.

    Frequency (Hz): Pulse working frequency, affects coating density.

    10. Current Stage / Hold Time / Average Current Setting

    Current stage: Current process segment number.

    Hold time: Duration of current segment.

    Average current setting: Target average current value.

    11. Duty Cycle (%)

    Pulse "on" time percentage in one cycle, affects heat input and coating structure.

    12. Start / Stop

    Button to start or stop the process.

    13. Constant Voltage (CV) / Constant Current (CC)

    Toggle between CV and CC control modes.

    14. Pause / Run

    Pause or resume the ongoing process.

    15. Process Programming

    Access multi-step program editor for complex recipes.

    16. Single-Segment / Multi-Segment

    Choose between single segment or multi-segment process.

    17. Current Process

    Shows currently loaded/running process recipe.

    18. Settings

    Opens system configuration menu.

    19. Contact Us

    Manufacturer/support contact information.

    20. Playback Controls

    View historical voltage/current trend graphs.

    23. Process Trend Graph

    Visualizes real-time/historical voltage/current curve.

    24. Peak Current

    Displays the peak current value of the pulse.

    25. Average Voltage

    Displays the average voltage over the working cycle.

    26. Date & Time Display

    Shows system date and time.

    Dual-Pulse Interface

    1. Positive Peak Voltage

    Shows the peak value of the positive pulse voltage.

    2. Positive Average Current

    Displays the average current of the positive pulse over the working cycle.

    3. Positive Average Voltage

    Shows the average voltage of the positive pulse over the working cycle.

    4. Positive Peak Current

    Displays the peak value of the positive pulse current.

    5. Process

    Shows the current running process number.

    6. Ramp-Up Time

    Sets the time for voltage/current to rise slowly from zero to the set value.

    7. Current Segment

    Shows the current running segment number in multi-stage processes.

    8. Hold Time

    Sets the duration for the current process segment.

    9. Contact Us

    Manufacturer/support contact information.

    10. Negative Average Voltage

    Shows the average voltage of the negative pulse over the working cycle.

    11. Negative Peak Current

    Displays the peak value of the negative pulse current.

    12. Negative Peak Voltage

    Shows the peak value of the negative pulse voltage.

    13. Negative Average Current

    Displays the average current of the negative pulse over the working cycle.

    14. Positive Peak Voltage Limit

    Sets the maximum allowed positive pulse voltage to prevent workpiece breakdown.

    15. Positive Average Current Setting

    Sets the target average current value for the positive pulse.

    16. Set Total Time / Total Running Time / Cumulative Ampere-Minutes

    Set total time: Total process duration.

    Total running time: Elapsed working time.

    Cumulative ampere-minutes: Total current-time value for coating thickness control.

    17. Settings

    Opens the system configuration menu.

    18. Process Programming

    Accesses the multi-step program editor to create complex recipes.

    19. Single-Segment / Multi-Segment

    Selects between running a single segment or a multi-segment process.

    20. Current Process

    Displays the currently loaded or running process recipe.

    21. Pause / Run

    Temporarily pauses or resumes the ongoing process.

    22. Constant Voltage (CV) / Constant Current (CC)

    Toggles between constant voltage and constant current control modes.

    23. Station Number

    Multi-station ID for managing different workpiece processes.

    24. Offline

    Indicates disconnection from the remote/host system, local control mode.

    25. Constant Current (CC)

    Current operating mode: constant current control.

    26. Stop

    Press to immediately terminate the oxidation process.

    27. Positive/Negative Pulse Parameters

    Positive: Pulse frequency, duty cycle, number of pulses.

    Negative: Pulse frequency, duty cycle, number of pulses.

    28. Start / Stop

    Main button to start or stop the entire process.

    Key Features of the Dual-Range MAO System

    • Dual-Range Versatility: Firstly, this dual-range MAO system operates in two distinct power ranges. Specifically, the 750V/30A mode suits high-voltage PEO on challenging alloys. In contrast, the 250V/15A mode optimizes efficiency for standard materials. Therefore, it eliminates the need for multiple specialized systems.
    • Intelligent Mode Optimization: Secondly, the system automatically adjusts protection and control parameters when switching ranges. Moreover, it stores separate recipe libraries for each range. Thus, it ensures optimal process settings for different applications.
    • Research-Grade Precision: Additionally, both ranges offer excellent stability and control resolution. Consequently, researchers obtain reproducible results. Whether developing thick ceramic thermal barriers or thin functional coatings, this PEO power supply delivers consistent performance.
    • Industrial-Grade Reliability: Finally, despite its air-cooled design, robust thermal management supports extended operation at high power levels. Therefore, this dual-range MAO system is suitable for both laboratory research and pilot-scale development work.

    Applications & Advantages

    This dual-range MAO system provides unprecedented flexibility for advanced surface engineering research. These applications includefor example:

    In Multi-Material PEO Research, scientists utilize the high-voltage range for magnesium and specialty alloys. Meanwhile, they employ the lower range for standard aluminum and titanium processing. Therefore, this dual-range MAO system enables comparative studies across material systems within a single experimental platform.

    For Coating Thickness Optimization, researchers can use the 750V mode to develop thick, dense coatings for extreme environments. Subsequently, they can switch to the 250V mode for finer control. Thus, they can create thin, precisely engineered functional layers.

    In Industrial Process Development, engineers benefit from being able to simulate both laboratory-scale and near-production conditions. Specifically, the dual ranges allow parameter optimization. Consequently, results can be directly translated to different scales of operation.

    For Educational and Training Purposes, the system demonstrates how voltage and current parameters interact in PEO processes. Additionally, students gain practical understanding. Thus, they learn how to select appropriate electrical conditions for different coating objectives.

    Ultimately, this 30A 750V - 15A 250V dual-range MAO system represents a comprehensive PEO research solution. Specifically, it combines the versatility needed for exploratory research. Additionally, it provides the precision required for process optimization. Therefore, it is an invaluable tool for advancing ceramic coating technology across multiple industries and applications.

    Why Choose This Dual-Range MAO System?

    Two Systems in One: Firstly, the dual-range capability eliminates the need for multiple power supplies. Therefore, it saves laboratory space. Additionally, it reduces equipment costs significantly.

    Intelligent Mode Switching: Secondly, automatic software selection ensures seamless transitions between ranges. Specifically, protection parameters adjust accordingly. Thus, operator error is minimized.

    Comprehensive Process Control: Moreover, 50+ programmable recipes with range-specific parameters enable sophisticated experimentation. Additionally, comprehensive data logging supports thorough analysis. Consequently, researchers can replicate results reliably.

    Versatile Application Support: Finally, this dual-range MAO system supports a wide spectrum of materials. For instance, it handles magnesium, aluminum, titanium, and specialty alloys. Thus, it serves as a single platform for diverse PEO research initiatives.

    Frequently Asked Questions (FAQs) About Gaohui Power Supply

    Q: Do you have a price list for your products?

    A: Products with the same nominal specifications often serve different industries, and they may carry different detailed parameter requirements. These differences directly affect production costs and technical solutions, so final prices will vary accordingly. For this reason, we recommend you contact us directly to receive a precise and tailored quotation.

    Q: How can I obtain detailed technical specifications and images for a specific product?

    A: We assign specialized consultants to support each industry sector. If you need further information, simply reach out to us. After we confirm your request, we will immediately send you the full technical datasheets and product images you need.

    Q: What should I do if I cannot find the specific output current and voltage specifications I require?

    A: We focus on custom non-standard industrial power supplies, so we can fully adjust output current and voltage to match your exact needs. The products shown on our website only represent part of our actual range, as we do not list every model online. If you cannot find your desired specifications, please contact us directly. We will work with you to confirm your exact requirements, or we can guide you to select the most suitable parameters based on your industry standards. We will provide complete technical specifications and dimension drawings so you can fully understand the product.

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