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PEO Power Supply | 5A 750V Single-Pulse MAO Rectifier

  • Output: 0-750V DC / 0-5A Adjustable

  • Power: 3.75kW Maximum

  • Technology: Single-Pulse Micro-Arc Oxidation (PEO)

  • Best For: Ceramic Coating Research, Lightweight Alloy Treatment, Aerospace & Medical Materials

    PEO power supply Introduction

    The 5A 750V PEO power supply generates specialized high-voltage pulses for Plasma Electrolytic Oxidation (PEO) research. Specifically, this micro-arc oxidation system applies controlled single pulses to create dense ceramic coatings. Consequently, it enables advanced surface engineering studies on aluminum, magnesium, and titanium alloys. Furthermore, this power supply delivers consistent, repeatable results for laboratory applications.

    Technical Specifications

    ParameterSpecification
    Input Power3-Phase 380VAC, 50/60Hz
    DC Output0-750V / 0-5A Adjustable
    Pulse ModeHigh-Voltage Single Pulse
    Pulse Frequency10 Hz - 1000 Hz
    Duty Cycle5% - 50% (PEO Optimized)
    Peak CurrentUp to 10A (Pulse)
    Control InterfaceTouchscreen HMI with Recipe Management
    Process MonitoringReal-time Voltage, Current, Power Display
    CoolingAir
    ProtectionsArc Fault Detection, OVP, OCP, OTP, Insulation Monitoring

    Specifications and Models Table

    Single Pulse
    No.ModelForward Current (A)Forward Voltage (V)Input Voltage (V)Cooling MethodW×L×H (mm)
    15A750V5750220Air-cooled290×520×190
    210A750V10750380Air-cooled510×560×230
    320A750V20750380Air-cooled560×760×320
    430A750V30750380Air-cooled560×760×320
    550A750V50750380Air-cooled520×580×930
    6100A750V100750380Air-cooled580×650×1650
    7200A750V200750380Water-cooled850×1130×1630
    8300A750V300750380Water-cooled800×1270×1700
    9500A750V500750380Water-cooled800×1270×1900
    Dual Pulse
    No.ModelForward Current (A)Forward Voltage (V)Reverse Current (A)Reverse Voltage (V)Input Voltage (V)Cooling MethodDimensions (mm)
    110A750V107503300380Air-cooled510×560×230
    230A750V3075010300380Air-cooled560×760×320
    350A750V5075015300380Air-cooled520×580×930
    4100A750V10075030300380Air-cooled580×650×1650
    5200A750V20075050300380Water-cooled850×1130×1630
    6300A750V300750100300380Water-cooled800×1270×1700
    7500A750V500750150300380Water-cooled800×1270×1900

    Power(KW) = Output Voltage(V) × Output Current(A)

    We will provide:

    The product comes with a one-year warranty and boasts a service life of over 10 years. It supports both Constant Current and Constant Voltage modes, and it also includes a programmable ramp-up function for current or voltage settings. For time-sensitive applications, you can use the timed operation mode. Moreover, the multi-segment function allows you to vary constant current or voltage levels over time. The device further offers an RS485 communication interface, automatic polarity reversal, and a minute-level timing function. If you need customization, please contact us for further details.

    Single & Dual Pulse MAO Experimental System Models

    Over all, GAOHUI provides complete single-pulse and dual-pulse models with air-cooled and water-cooled options. Accordingly, these units fit different production scales and process requirements.

    Single-Pulse Interface

    1. Peak Voltage

    Shows the peak voltage of the current pulse, a key parameter affecting coating strength.

    2. Average Current

    Displays the average current over the working cycle to monitor reaction stability.

    3. Set Total Time / Total Running Time / Cumulative Ampere-Minutes

    Set total time: Total process duration.

    Total running time: Elapsed working time.

    Cumulative ampere-minutes: Total current-time value for coating thickness control.

    4. Station Number

    Multi-station ID for managing different workpiece processes.

    5. Offline

    Indicates disconnection from remote/host system, local control mode.

    6. Constant Current (CC)

    Constant current mode, the most common for micro-arc oxidation.

    7. Stop

    Press to immediately terminate the oxidation process.

    8. Process Stage / Ramp-Up Time

    Process stage: Current running step in multi-step program.

    Ramp-up time: Time for voltage/current to rise to set value, avoiding impact.

    9. Peak Voltage Limit / Frequency (Hz)

    Peak voltage limit: Maximum pulse voltage to prevent breakdown.

    Frequency (Hz): Pulse working frequency, affects coating density.

    10. Current Stage / Hold Time / Average Current Setting

    Current stage: Current process segment number.

    Hold time: Duration of current segment.

    Average current setting: Target average current value.

    11. Duty Cycle (%)

    Pulse "on" time percentage in one cycle, affects heat input and coating structure.

    12. Start / Stop

    Button to start or stop the process.

    13. Constant Voltage (CV) / Constant Current (CC)

    Toggle between CV and CC control modes.

    14. Pause / Run

    Pause or resume the ongoing process.

    15. Process Programming

    Access multi-step program editor for complex recipes.

    16. Single-Segment / Multi-Segment

    Choose between single segment or multi-segment process.

    17. Current Process

    Shows currently loaded/running process recipe.

    18. Settings

    Opens system configuration menu.

    19. Contact Us

    Manufacturer/support contact information.

    20. Playback Controls

    View historical voltage/current trend graphs.

    23. Process Trend Graph

    Visualizes real-time/historical voltage/current curve.

    24. Peak Current

    Displays the peak current value of the pulse.

    25. Average Voltage

    Displays the average voltage over the working cycle.

    26. Date & Time Display

    Shows system date and time.

    Dual-Pulse Interface

    1. Positive Peak Voltage

    Shows the peak value of the positive pulse voltage.

    2. Positive Average Current

    Displays the average current of the positive pulse over the working cycle.

    3. Positive Average Voltage

    Shows the average voltage of the positive pulse over the working cycle.

    4. Positive Peak Current

    Displays the peak value of the positive pulse current.

    5. Process

    Shows the current running process number.

    6. Ramp-Up Time

    Sets the time for voltage/current to rise slowly from zero to the set value.

    7. Current Segment

    Shows the current running segment number in multi-stage processes.

    8. Hold Time

    Sets the duration for the current process segment.

    9. Contact Us

    Manufacturer/support contact information.

    10. Negative Average Voltage

    Shows the average voltage of the negative pulse over the working cycle.

    11. Negative Peak Current

    Displays the peak value of the negative pulse current.

    12. Negative Peak Voltage

    Shows the peak value of the negative pulse voltage.

    13. Negative Average Current

    Displays the average current of the negative pulse over the working cycle.

    14. Positive Peak Voltage Limit

    Sets the maximum allowed positive pulse voltage to prevent workpiece breakdown.

    15. Positive Average Current Setting

    Sets the target average current value for the positive pulse.

    16. Set Total Time / Total Running Time / Cumulative Ampere-Minutes

    Set total time: Total process duration.

    Total running time: Elapsed working time.

    Cumulative ampere-minutes: Total current-time value for coating thickness control.

    17. Settings

    Opens the system configuration menu.

    18. Process Programming

    Accesses the multi-step program editor to create complex recipes.

    19. Single-Segment / Multi-Segment

    Selects between running a single segment or a multi-segment process.

    20. Current Process

    Displays the currently loaded or running process recipe.

    21. Pause / Run

    Temporarily pauses or resumes the ongoing process.

    22. Constant Voltage (CV) / Constant Current (CC)

    Toggles between constant voltage and constant current control modes.

    23. Station Number

    Multi-station ID for managing different workpiece processes.

    24. Offline

    Indicates disconnection from the remote/host system, local control mode.

    25. Constant Current (CC)

    Current operating mode: constant current control.

    26. Stop

    Press to immediately terminate the oxidation process.

    27. Positive/Negative Pulse Parameters

    Positive: Pulse frequency, duty cycle, number of pulses.

    Negative: Pulse frequency, duty cycle, number of pulses.

    28. Start / Stop

    Main button to start or stop the entire process.

    Key Features of This PEO Power Supply

    • High-Voltage Pulse Capability: Firstly, this PEO power supply delivers 750V pulses to initiate and sustain stable plasma discharges. Therefore, this high potential is essential for forming dense, adherent ceramic layers. Additionally, it enables processing of a wide range of alloys.
    • PEO-Optimized Pulse Control: Secondly, the system allows precise adjustment of pulse frequency and duty cycle. Therefore, researchers can tailor the discharge energy. Specifically, they can control coating thickness, porosity, and phase composition. Thus, this power supply provides exceptional process flexibility.
    • Advanced Arc Management: Moreover, intelligent detection circuits monitor and respond to unstable arcs. Consequently, they prevent coating defects. Additionally, they protect both the substrate and the power system. Thus, this power supply ensures safe, reliable operation.
    • Research-Focused Design: Finally, built for laboratory environments, this PEO power supply combines high-voltage performance with user-friendly programming. Furthermore, it includes comprehensive data logging. Therefore, researchers can reproduce experiments with confidence.

    Applications & Advantages

    This single-pulse PEO power supply is pivotal for developing next-generation surface technologies. These applications includefor example:

    In Aerospace Materials Research, it creates wear and corrosion-resistant ceramic coatings on lightweight aluminum and magnesium alloys. Specifically, the single-pulse mode is particularly effective for building thick, thermal barrier layers. Therefore, this power supply supports advanced aerospace component development.

    For Biomedical Implant Studies, researchers use it to form bioactive ceramic surfaces on titanium. Specifically, controlled pulses enhance the coating's biocompatibility. Additionally, they improve osseointegration properties. Thus, this power supply enables critical medical surface engineering.

    In Automotive & Electronics Applications, the PEO power supply develops coatings for thermal management and electrical insulation. Furthermore, the process improves the durability and performance of lightweight components. Consequently, it supports innovation in electric vehicle and electronics manufacturing.

    For Fundamental PEO Research, scientists utilize this PEO power supply to study plasma discharge mechanisms. Additionally, they investigate coating formation kinetics. Therefore, it serves as an essential tool for advancing the science of micro-arc oxidation.

    Ultimately, this power supply is more than a power source—it's a precision tool for surface innovation. Specifically, it enables the exploration of advanced ceramic coatings. Furthermore, it enhances material performance across critical industries.

    Why Choose This PEO power supply?

    High-Voltage Performance: Firstly, the unit delivers 750V pulses essential for stable plasma discharge. Therefore, this PEO power supply enables dense, adherent ceramic coatings. Additionally, it supports a wide range of alloy substrates.

    Precision Pulse Control: Secondly, adjustable frequency and duty cycle allow fine-tuned process optimization. Specifically, researchers can tailor coating properties for specific applications. Thus, this PEO power supply delivers exceptional versatility.

    Comprehensive Protection: Moreover, intelligent arc detection prevents coating defects. Additionally, multiple safety features protect both equipment and users. Therefore, this power supply ensures safe laboratory operation.

    Research-Ready Design: Finally, the touchscreen HMI with recipe management simplifies operation. Furthermore, real-time monitoring supports thorough data collection. Thus, this power supply is ideal for academic and industrial research environments.

    Frequently Asked Questions (FAQs) About Gaohui Power Supply

    Q: Do you have a price list for your products?

    A: Products with the same nominal specifications often serve different industries, and they may carry different detailed parameter requirements. These differences directly affect production costs and technical solutions, so final prices will vary accordingly. For this reason, we recommend you contact us directly to receive a precise and tailored quotation.

    Q: How can I obtain detailed technical specifications and images for a specific product?

    A: We assign specialized consultants to support each industry sector. If you need further information, simply reach out to us. After we confirm your request, we will immediately send you the full technical datasheets and product images you need.

    Q: What should I do if I cannot find the specific output current and voltage specifications I require?

    A: We focus on custom non-standard industrial power supplies, so we can fully adjust output current and voltage to match your exact needs. The products shown on our website only represent part of our actual range, as we do not list every model online. If you cannot find your desired specifications, please contact us directly. We will work with you to confirm your exact requirements, or we can guide you to select the most suitable parameters based on your industry standards. We will provide complete technical specifications and dimension drawings so you can fully understand the product.

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