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5A MAO Rectifier 1000V Single-Pulse

  • Output: 0-1000V DC / 0-5A Adjustable

  • Power: 5kW Maximum

  • Technology: Ultra-High Voltage Single-Pulse PEO

  • Best For: Advanced Ceramic Coating R&D, Specialized Alloy Treatment, High-Performance Material Surfaces

    Micro-Arc Oxidation Rectifier Introduction

    The 5A MAO rectifier delivers ultra-high-voltage single pulses for advanced Plasma Electrolytic Oxidation research. Specifically, this specialized micro-arc oxidation power supply provides exceptional electrical potential for challenging PEO applications. Consequently, it enables researchers to develop ceramic coatings on alloys and materials that require higher breakdown voltages. Furthermore, this high-voltage MAO system supports cutting-edge surface engineering investigations.

    Technical Specifications

    ParameterSpecification
    Input Power3-Phase 400VAC, 50/60Hz
    DC Output0-1000V / 0-5A
    Pulse ModeSingle-Pulse Operation
    Pulse Frequency5-500 Hz Adjustable
    Duty Cycle2-30% (Optimized for UHV PEO)
    Peak PowerUp to 8kW (Pulse)
    Control InterfaceIndustrial Touchscreen with Safety Interlocks
    Process ControlProgrammable Voltage Ramp, Advanced Arc Management
    Safety FeaturesDual Insulation Monitoring, Emergency Stop, Door Interlock
    CoolingAir
    ProtectionsOVP, OCP, OTP, Ground Fault, Insulation Failure

    Specifications and Models Table

    Single Pulse
    No.ModelForward Current (A)Forward Voltage (V)Input Voltage (V)Cooling MethodW×L×H (mm)
    15A750V5750220Air-cooled290×520×190
    210A750V10750380Air-cooled510×560×230
    320A750V20750380Air-cooled560×760×320
    430A750V30750380Air-cooled560×760×320
    550A750V50750380Air-cooled520×580×930
    6100A750V100750380Air-cooled580×650×1650
    7200A750V200750380Water-cooled850×1130×1630
    8300A750V300750380Water-cooled800×1270×1700
    9500A750V500750380Water-cooled800×1270×1900
    Dual Pulse
    No.ModelForward Current (A)Forward Voltage (V)Reverse Current (A)Reverse Voltage (V)Input Voltage (V)Cooling MethodDimensions (mm)
    110A750V107503300380Air-cooled510×560×230
    230A750V3075010300380Air-cooled560×760×320
    350A750V5075015300380Air-cooled520×580×930
    4100A750V10075030300380Air-cooled580×650×1650
    5200A750V20075050300380Water-cooled850×1130×1630
    6300A750V300750100300380Water-cooled800×1270×1700
    7500A750V500750150300380Water-cooled800×1270×1900

    Power(KW) = Output Voltage(V) × Output Current(A)

    The product comes with a one-year warranty and boasts a service life of over 10 years. It supports both Constant Current and Constant Voltage modes, and it also includes a programmable ramp-up function for current or voltage settings. For time-sensitive applications, you can use the timed operation mode. Moreover, the multi-segment function allows you to vary constant current or voltage levels over time. The device further offers an RS485 communication interface, automatic polarity reversal, and a minute-level timing function. If you need customization, please contact us for further details.

    Single & Dual Pulse MAO Experimental System Models

    Over all, GAOHUI provides complete single-pulse and dual-pulse models with air-cooled and water-cooled options. Accordingly, these units fit different production scales and process requirements.

    Single-Pulse Interface

    1. Peak Voltage

    Shows the peak voltage of the current pulse, a key parameter affecting coating strength.

    2. Average Current

    Displays the average current over the working cycle to monitor reaction stability.

    3. Set Total Time / Total Running Time / Cumulative Ampere-Minutes

    Set total time: Total process duration.

    Total running time: Elapsed working time.

    Cumulative ampere-minutes: Total current-time value for coating thickness control.

    4. Station Number

    Multi-station ID for managing different workpiece processes.

    5. Offline

    Indicates disconnection from remote/host system, local control mode.

    6. Constant Current (CC)

    Constant current mode, the most common for micro-arc oxidation.

    7. Stop

    Press to immediately terminate the oxidation process.

    8. Process Stage / Ramp-Up Time

    Process stage: Current running step in multi-step program.

    Ramp-up time: Time for voltage/current to rise to set value, avoiding impact.

    9. Peak Voltage Limit / Frequency (Hz)

    Peak voltage limit: Maximum pulse voltage to prevent breakdown.

    Frequency (Hz): Pulse working frequency, affects coating density.

    10. Current Stage / Hold Time / Average Current Setting

    Current stage: Current process segment number.

    Hold time: Duration of current segment.

    Average current setting: Target average current value.

    11. Duty Cycle (%)

    Pulse "on" time percentage in one cycle, affects heat input and coating structure.

    12. Start / Stop

    Button to start or stop the process.

    13. Constant Voltage (CV) / Constant Current (CC)

    Toggle between CV and CC control modes.

    14. Pause / Run

    Pause or resume the ongoing process.

    15. Process Programming

    Access multi-step program editor for complex recipes.

    16. Single-Segment / Multi-Segment

    Choose between single segment or multi-segment process.

    17. Current Process

    Shows currently loaded/running process recipe.

    18. Settings

    Opens system configuration menu.

    19. Contact Us

    Manufacturer/support contact information.

    20. Playback Controls

    View historical voltage/current trend graphs.

    23. Process Trend Graph

    Visualizes real-time/historical voltage/current curve.

    24. Peak Current

    Displays the peak current value of the pulse.

    25. Average Voltage

    Displays the average voltage over the working cycle.

    26. Date & Time Display

    Shows system date and time.

    Dual-Pulse Interface

    1. Positive Peak Voltage

    Shows the peak value of the positive pulse voltage.

    2. Positive Average Current

    Displays the average current of the positive pulse over the working cycle.

    3. Positive Average Voltage

    Shows the average voltage of the positive pulse over the working cycle.

    4. Positive Peak Current

    Displays the peak value of the positive pulse current.

    5. Process

    Shows the current running process number.

    6. Ramp-Up Time

    Sets the time for voltage/current to rise slowly from zero to the set value.

    7. Current Segment

    Shows the current running segment number in multi-stage processes.

    8. Hold Time

    Sets the duration for the current process segment.

    9. Contact Us

    Manufacturer/support contact information.

    10. Negative Average Voltage

    Shows the average voltage of the negative pulse over the working cycle.

    11. Negative Peak Current

    Displays the peak value of the negative pulse current.

    12. Negative Peak Voltage

    Shows the peak value of the negative pulse voltage.

    13. Negative Average Current

    Displays the average current of the negative pulse over the working cycle.

    14. Positive Peak Voltage Limit

    Sets the maximum allowed positive pulse voltage to prevent workpiece breakdown.

    15. Positive Average Current Setting

    Sets the target average current value for the positive pulse.

    16. Set Total Time / Total Running Time / Cumulative Ampere-Minutes

    Set total time: Total process duration.

    Total running time: Elapsed working time.

    Cumulative ampere-minutes: Total current-time value for coating thickness control.

    17. Settings

    Opens the system configuration menu.

    18. Process Programming

    Accesses the multi-step program editor to create complex recipes.

    19. Single-Segment / Multi-Segment

    Selects between running a single segment or a multi-segment process.

    20. Current Process

    Displays the currently loaded or running process recipe.

    21. Pause / Run

    Temporarily pauses or resumes the ongoing process.

    22. Constant Voltage (CV) / Constant Current (CC)

    Toggles between constant voltage and constant current control modes.

    23. Station Number

    Multi-station ID for managing different workpiece processes.

    24. Offline

    Indicates disconnection from the remote/host system, local control mode.

    25. Constant Current (CC)

    Current operating mode: constant current control.

    26. Stop

    Press to immediately terminate the oxidation process.

    27. Positive/Negative Pulse Parameters

    Positive: Pulse frequency, duty cycle, number of pulses.

    Negative: Pulse frequency, duty cycle, number of pulses.

    28. Start / Stop

    Main button to start or stop the entire process.

    Key Features of This 5A MAO Rectifier

    • Ultra-High Voltage Capability: Firstly, this MAO rectifier generates up to 1000V pulses. Therefore, it enables PEO processing of materials with higher dielectric strength. Additionally, it supports applications requiring deeper coating penetration.
    • Precision High-Voltage Control: Secondly, advanced circuitry provides stable pulse formation. Specifically, it maintains stability even at extreme voltages. As a result, researchers can maintain consistent plasma characteristics. Furthermore, this precision holds throughout complex coating processes.
    • Enhanced Safety Architecture: Moreover, multiple safety systems ensure operator protection. Specifically, insulation monitoring detects potential issues early. Likewise, interlocked enclosures prevent accidental exposure. Thus, the system supports safe ultra-high-voltage operation.
    • Research-Grade Performance: Finally, precise parameter control enables detailed investigations. Additionally, comprehensive monitoring supports data collection. Consequently, this MAO power supply facilitates cutting-edge research into high-voltage PEO phenomena and coating mechanisms.

    Applications & Advantages

    This 1000V MAO rectifier addresses specialized challenges in advanced surface engineering. These applications includefor example:

    In High-Performance Aerospace Research, it enables PEO coating development on advanced aluminum-lithium alloys. Specifically, it supports materials that require higher breakdown voltages for optimal ceramic layer formation.

    For Advanced Electronic & Semiconductor Applications, the ultra-high voltage capability allows research into PEO coatings for high-temperature electronics. Additionally, it supports specialized dielectric layers where conventional voltages prove insufficient.

    In Fundamental PEO Mechanism Studies, researchers use the extended voltage range to investigate plasma characteristics. Furthermore, they study coating formation kinetics under extreme electrical conditions. Thus, this MAO system advances the fundamental understanding of PEO technology.

    In Specialized Industrial Applications, it supports development of ultra-hard, thick ceramic coatings. Specifically, it serves extreme wear environments. Therefore, it addresses applications where conventional PEO systems cannot achieve required coating properties.

    Ultimately, this 5A 1000V single-pulse MAO rectifier represents the frontier of PEO power technology. Consequently, it provides researchers with unprecedented voltage capability. Thus, they can explore new material combinations. Furthermore, they can push the boundaries of ceramic coating performance through advanced micro-arc oxidation processes.

    Why Choose This 5A MAO Rectifier?

    Unmatched Voltage Range: Firstly, the unit delivers up to 1000V pulses. Therefore, it enables research on materials with higher breakdown voltages. Consequently, it expands the scope of PEO investigations.

    Superior Arc Management: Secondly, advanced detection circuits protect coating integrity. Specifically, they suppress unstable arcs instantly. Thus, sample quality is preserved.

    Comprehensive Safety Features: Additionally, dual insulation monitoring ensures operator protection. Likewise, emergency stop and door interlocks add multiple layers of safety. Therefore, researchers can work confidently at high voltages.

    Research-Ready Design: Finally, programmable voltage ramps enable precise process control. Furthermore, integrated data logging supports thorough analysis. As a result, this MAO rectifier is ideal for laboratory and pilot-scale research environments.

    Frequently Asked Questions (FAQs) About Gaohui Power Supply

    Q: Do you have a price list for your products?

    A: Products with the same nominal specifications often serve different industries, and they may carry different detailed parameter requirements. These differences directly affect production costs and technical solutions, so final prices will vary accordingly. For this reason, we recommend you contact us directly to receive a precise and tailored quotation.

    Q: How can I obtain detailed technical specifications and images for a specific product?

    A: We assign specialized consultants to support each industry sector. If you need further information, simply reach out to us. After we confirm your request, we will immediately send you the full technical datasheets and product images you need.

    Q: What should I do if I cannot find the specific output current and voltage specifications I require?

    A: We focus on custom non-standard industrial power supplies, so we can fully adjust output current and voltage to match your exact needs. The products shown on our website only represent part of our actual range, as we do not list every model online. If you cannot find your desired specifications, please contact us directly. We will work with you to confirm your exact requirements, or we can guide you to select the most suitable parameters based on your industry standards. We will provide complete technical specifications and dimension drawings so you can fully understand the product.

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