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Dual-Range PEO System | 30A 800V – 15A 300V MAO Rectifier

  • High Range: 0-800V DC / 0-30A

  • Low Range: 0-300V DC / 0-15A

  • Maximum Power: 24kW (800V mode), 4.5kW (300V mode)

  • Technology: Dual-Range Micro-Arc Oxidation (PEO)

  • Best For: Multi-Material PEO Research, Industrial Process Development, Aerospace & Biomedical Coatings

    Dual-Range PEO System Introduction

    The 30A 800V - 15A 300V dual-range PEO system provides two optimized voltage-current ranges for comprehensive PEO research and development. Specifically, this advanced micro-arc oxidation power supply enables precise matching of electrical parameters to specific material systems and coating objectives. Consequently, researchers and engineers can address a wider spectrum of PEO applications. Furthermore, it delivers enhanced efficiency and flexibility.

    Technical Specifications

    ParameterHigh RangeLow Range
    Voltage Output0-800V DC0-300V DC
    Current Output0-30A0-15A
    Pulse Frequency5-2000 Hz10-5000 Hz
    Duty Cycle2-40%5-60%
    Peak CurrentUp to 45AUp to 22A
    Common FeaturesSpecification
    Input Power3-Phase 400VAC, 50/60Hz
    Control SystemIndustrial Touchscreen HMI with Range Auto-Detection
    Process Programs100+ Stored Recipes with Range-Specific Optimization
    Data Acquisition16-bit High-Speed Logging with Range Synchronization
    Cooling SystemAir Cooling
    ProtectionsRange-Specific OVP/OCP, Advanced Arc Detection, Insulation Monitoring
    CommunicationEthernet, RS485, Analog I/O for System Integration

    Specifications and Models Table

    Single Pulse
    No.ModelForward Current (A)Forward Voltage (V)Input Voltage (V)Cooling MethodW×L×H (mm)
    15A750V5750220Air-cooled290×520×190
    210A750V10750380Air-cooled510×560×230
    320A750V20750380Air-cooled560×760×320
    430A750V30750380Air-cooled560×760×320
    550A750V50750380Air-cooled520×580×930
    6100A750V100750380Air-cooled580×650×1650
    7200A750V200750380Water-cooled850×1130×1630
    8300A750V300750380Water-cooled800×1270×1700
    9500A750V500750380Water-cooled800×1270×1900
    Dual Pulse
    No.ModelForward Current (A)Forward Voltage (V)Reverse Current (A)Reverse Voltage (V)Input Voltage (V)Cooling MethodDimensions (mm)
    110A750V107503300380Air-cooled510×560×230
    230A750V3075010300380Air-cooled560×760×320
    350A750V5075015300380Air-cooled520×580×930
    4100A750V10075030300380Air-cooled580×650×1650
    5200A750V20075050300380Water-cooled850×1130×1630
    6300A750V300750100300380Water-cooled800×1270×1700
    7500A750V500750150300380Water-cooled800×1270×1900

    Power(KW) = Output Voltage(V) × Output Current(A)

    The product comes with a one-year warranty and boasts a service life of over 10 years. It supports both Constant Current and Constant Voltage modes, and it also includes a programmable ramp-up function for current or voltage settings. For time-sensitive applications, you can use the timed operation mode. Moreover, the multi-segment function allows you to vary constant current or voltage levels over time. The device further offers an RS485 communication interface, automatic polarity reversal, and a minute-level timing function. If you need customization, please contact us for further details.

    Single & Dual Pulse MAO Experimental System Models

    Over all, GAOHUI provides complete single-pulse and dual-pulse models with air-cooled and water-cooled options. Accordingly, these units fit different production scales and process requirements.

    Single-Pulse Interface

    1. Peak Voltage

    Shows the peak voltage of the current pulse, a key parameter affecting coating strength.

    2. Average Current

    Displays the average current over the working cycle to monitor reaction stability.

    3. Set Total Time / Total Running Time / Cumulative Ampere-Minutes

    Set total time: Total process duration.

    Total running time: Elapsed working time.

    Cumulative ampere-minutes: Total current-time value for coating thickness control.

    4. Station Number

    Multi-station ID for managing different workpiece processes.

    5. Offline

    Indicates disconnection from remote/host system, local control mode.

    6. Constant Current (CC)

    Constant current mode, the most common for micro-arc oxidation.

    7. Stop

    Press to immediately terminate the oxidation process.

    8. Process Stage / Ramp-Up Time

    Process stage: Current running step in multi-step program.

    Ramp-up time: Time for voltage/current to rise to set value, avoiding impact.

    9. Peak Voltage Limit / Frequency (Hz)

    Peak voltage limit: Maximum pulse voltage to prevent breakdown.

    Frequency (Hz): Pulse working frequency, affects coating density.

    10. Current Stage / Hold Time / Average Current Setting

    Current stage: Current process segment number.

    Hold time: Duration of current segment.

    Average current setting: Target average current value.

    11. Duty Cycle (%)

    Pulse "on" time percentage in one cycle, affects heat input and coating structure.

    12. Start / Stop

    Button to start or stop the process.

    13. Constant Voltage (CV) / Constant Current (CC)

    Toggle between CV and CC control modes.

    14. Pause / Run

    Pause or resume the ongoing process.

    15. Process Programming

    Access multi-step program editor for complex recipes.

    16. Single-Segment / Multi-Segment

    Choose between single segment or multi-segment process.

    17. Current Process

    Shows currently loaded/running process recipe.

    18. Settings

    Opens system configuration menu.

    19. Contact Us

    Manufacturer/support contact information.

    20. Playback Controls

    View historical voltage/current trend graphs.

    23. Process Trend Graph

    Visualizes real-time/historical voltage/current curve.

    24. Peak Current

    Displays the peak current value of the pulse.

    25. Average Voltage

    Displays the average voltage over the working cycle.

    26. Date & Time Display

    Shows system date and time.

    Dual-Pulse Interface

    1. Positive Peak Voltage

    Shows the peak value of the positive pulse voltage.

    2. Positive Average Current

    Displays the average current of the positive pulse over the working cycle.

    3. Positive Average Voltage

    Shows the average voltage of the positive pulse over the working cycle.

    4. Positive Peak Current

    Displays the peak value of the positive pulse current.

    5. Process

    Shows the current running process number.

    6. Ramp-Up Time

    Sets the time for voltage/current to rise slowly from zero to the set value.

    7. Current Segment

    Shows the current running segment number in multi-stage processes.

    8. Hold Time

    Sets the duration for the current process segment.

    9. Contact Us

    Manufacturer/support contact information.

    10. Negative Average Voltage

    Shows the average voltage of the negative pulse over the working cycle.

    11. Negative Peak Current

    Displays the peak value of the negative pulse current.

    12. Negative Peak Voltage

    Shows the peak value of the negative pulse voltage.

    13. Negative Average Current

    Displays the average current of the negative pulse over the working cycle.

    14. Positive Peak Voltage Limit

    Sets the maximum allowed positive pulse voltage to prevent workpiece breakdown.

    15. Positive Average Current Setting

    Sets the target average current value for the positive pulse.

    16. Set Total Time / Total Running Time / Cumulative Ampere-Minutes

    Set total time: Total process duration.

    Total running time: Elapsed working time.

    Cumulative ampere-minutes: Total current-time value for coating thickness control.

    17. Settings

    Opens the system configuration menu.

    18. Process Programming

    Accesses the multi-step program editor to create complex recipes.

    19. Single-Segment / Multi-Segment

    Selects between running a single segment or a multi-segment process.

    20. Current Process

    Displays the currently loaded or running process recipe.

    21. Pause / Run

    Temporarily pauses or resumes the ongoing process.

    22. Constant Voltage (CV) / Constant Current (CC)

    Toggles between constant voltage and constant current control modes.

    23. Station Number

    Multi-station ID for managing different workpiece processes.

    24. Offline

    Indicates disconnection from the remote/host system, local control mode.

    25. Constant Current (CC)

    Current operating mode: constant current control.

    26. Stop

    Press to immediately terminate the oxidation process.

    27. Positive/Negative Pulse Parameters

    Positive: Pulse frequency, duty cycle, number of pulses.

    Negative: Pulse frequency, duty cycle, number of pulses.

    28. Start / Stop

    Main button to start or stop the entire process.

    Key Features of This Dual-Range PEO System

    • Optimized Range Selection: Firstly, this dual-range PEO system automatically adjusts its protection and control algorithms when switching ranges. Specifically, it optimizes between the 800V/30A and 300V/15A modes. Therefore, users achieve optimal performance whether processing high-impedance specialty alloys or standard aluminum and titanium materials.
    • Intelligent Process Adaptation: Secondly, the system stores separate parameter libraries for each range. Moreover, it suggests optimal settings based on material selection and coating objectives. Thus, it reduces setup time. Additionally, it improves process consistency.
    • Research-Grade Versatility: Additionally, with its extended 800V capability, the power supply supports PEO on challenging materials requiring higher breakdown voltages. Simultaneously, the 300V range provides finer control for delicate coating applications. Consequently, it balances precision with power requirements.
    • Industrial-Grade Reliability: Finally, despite offering dual-range operation, the system maintains robust construction and comprehensive safety features. Therefore, this dual-range PEO system ensures reliable performance in both laboratory research and pilot-scale production environments.

    Applications & Advantages

    This dual-range PEO system delivers exceptional value across multiple PEO application domains. These includefor example:

    In Advanced Aerospace Research, engineers utilize the 800V range to develop thermal barrier coatings on next-generation aluminum-lithium and magnesium alloys. Meanwhile, they employ the 300V range for standard aerospace aluminum components. Thus, they achieve precise coating control.

    For Biomedical Implant Development, researchers benefit from the 300V range's precision when creating bioactive coatings on titanium implants. Subsequently, they can switch to the 800V range for developing wear-resistant coatings on surgical instruments and specialized medical devices.

    In Automotive & Electronics Applications, the dual ranges allow optimization of PEO processes for different component types. For instance, high voltage suits engine components requiring thick coatings. In contrast, lower voltage suits electronic housings needing precise, thin ceramic layers.

    For Multi-Material Research Programs, the system eliminates the need for multiple specialized rectifiers. Specifically, laboratories can investigate PEO parameters across diverse material systems. Therefore, they can explore conventional alloys to advanced composites within a single, integrated platform.

    Ultimately, this 30A 800V - 15A 300V dual-range PEO system represents a sophisticated yet practical approach to PEO power delivery. Specifically, it provides the electrical versatility needed to explore new material frontiers. Additionally, it offers the precision required for optimizing established processes. Thus, it is an invaluable asset for organizations advancing ceramic coating technology across multiple industries.

    Why Choose This Dual-Range PEO System?

    Two Optimized Ranges: Firstly, the dual-range capability eliminates the need for multiple power supplies. Therefore, it saves laboratory space. Additionally, it reduces equipment costs significantly.

    Intelligent Range Detection: Secondly, automatic range detection ensures seamless transitions between modes. Specifically, protection parameters adjust accordingly. Thus, operator error is minimized.

    Comprehensive Process Control: Moreover, 100+ programmable recipes with range-specific optimization enable sophisticated experimentation. Additionally, 16-bit high-speed data logging supports thorough analysis. Consequently, researchers can replicate results reliably.

    Versatile Application Support: Finally, this dual-range PEO system supports a wide spectrum of materials and coating objectives. For instance, it handles high-voltage PEO on specialty alloys and precision coating on standard materials. Thus, it serves as a single platform for diverse research initiatives.

    Frequently Asked Questions (FAQs) About Gaohui Power Supply

    Q: Do you have a price list for your products?

    A: Products with the same nominal specifications often serve different industries, and they may carry different detailed parameter requirements. These differences directly affect production costs and technical solutions, so final prices will vary accordingly. For this reason, we recommend you contact us directly to receive a precise and tailored quotation.

    Q: How can I obtain detailed technical specifications and images for a specific product?

    A: We assign specialized consultants to support each industry sector. If you need further information, simply reach out to us. After we confirm your request, we will immediately send you the full technical datasheets and product images you need.

    Q: What should I do if I cannot find the specific output current and voltage specifications I require?

    A: We focus on custom non-standard industrial power supplies, so we can fully adjust output current and voltage to match your exact needs. The products shown on our website only represent part of our actual range, as we do not list every model online. If you cannot find your desired specifications, please contact us directly. We will work with you to confirm your exact requirements, or we can guide you to select the most suitable parameters based on your industry standards. We will provide complete technical specifications and dimension drawings so you can fully understand the product.

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