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MAO Power Supply | 30A 750V Air-Cooled Single-Pulse System

  • Output: 0-750V DC / 0-30A Adjustable

  • Power: 22.5kW Maximum

  • Technology: High-Power Single-Pulse PEO

  • Cooling: Advanced Industrial Air Cooling

  • Best For: Industrial PEO Applications, Large Component Coating, Aerospace & Automotive Surface Engineering

    MAO Power Supply Introduction

    The 30A 750V MAO power supply delivers industrial-scale power for Plasma Electrolytic Oxidation processes. Specifically, this high-power micro-arc oxidation system generates controlled single pulses at substantial current levels. Consequently, it enables efficient ceramic coating formation on larger components. Furthermore, it supports higher-throughput PEO operations in industrial settings.

    Technical Specifications

    ParameterSpecification
    Input Power3-Phase 400VAC, 50/60Hz
    DC Output0-750V / 0-30A
    Pulse ModeIndustrial Single-Pulse
    Pulse Frequency10-1000 Hz Programmable
    Duty Cycle5-50% (Industrial PEO Optimized)
    Peak CurrentUp to 50A (Pulse)
    Control SystemIndustrial PLC with HMI Interface
    Process ManagementMulti-Stage Programs, Automatic Ramp Control
    Cooling SystemAir Cooling
    ProtectionsComprehensive Arc Management, OVP, OCP, OTP, Phase Monitoring
    EnclosureIP54 Industrial Cabinet

    Specifications and Models Table

    Single Pulse
    No.ModelForward Current (A)Forward Voltage (V)Input Voltage (V)Cooling MethodW×L×H (mm)
    15A750V5750220Air-cooled290×520×190
    210A750V10750380Air-cooled510×560×230
    320A750V20750380Air-cooled560×760×320
    430A750V30750380Air-cooled560×760×320
    550A750V50750380Air-cooled520×580×930
    6100A750V100750380Air-cooled580×650×1650
    7200A750V200750380Water-cooled850×1130×1630
    8300A750V300750380Water-cooled800×1270×1700
    9500A750V500750380Water-cooled800×1270×1900
    Dual Pulse
    No.ModelForward Current (A)Forward Voltage (V)Reverse Current (A)Reverse Voltage (V)Input Voltage (V)Cooling MethodDimensions (mm)
    110A750V107503300380Air-cooled510×560×230
    230A750V3075010300380Air-cooled560×760×320
    350A750V5075015300380Air-cooled520×580×930
    4100A750V10075030300380Air-cooled580×650×1650
    5200A750V20075050300380Water-cooled850×1130×1630
    6300A750V300750100300380Water-cooled800×1270×1700
    7500A750V500750150300380Water-cooled800×1270×1900

    Power(KW) = Output Voltage(V) × Output Current(A)

    The product comes with a one-year warranty and boasts a service life of over 10 years. It supports both Constant Current and Constant Voltage modes, and it also includes a programmable ramp-up function for current or voltage settings. For time-sensitive applications, you can use the timed operation mode. Moreover, the multi-segment function allows you to vary constant current or voltage levels over time. The device further offers an RS485 communication interface, automatic polarity reversal, and a minute-level timing function. If you need customization, please contact us for further details.

    Single & Dual Pulse MAO Experimental System Models

    Over all, GAOHUI provides complete single-pulse and dual-pulse models with air-cooled and water-cooled options. Accordingly, these units fit different production scales and process requirements.

    Single-Pulse Interface

    1. Peak Voltage

    Shows the peak voltage of the current pulse, a key parameter affecting coating strength.

    2. Average Current

    Displays the average current over the working cycle to monitor reaction stability.

    3. Set Total Time / Total Running Time / Cumulative Ampere-Minutes

    Set total time: Total process duration.

    Total running time: Elapsed working time.

    Cumulative ampere-minutes: Total current-time value for coating thickness control.

    4. Station Number

    Multi-station ID for managing different workpiece processes.

    5. Offline

    Indicates disconnection from remote/host system, local control mode.

    6. Constant Current (CC)

    Constant current mode, the most common for micro-arc oxidation.

    7. Stop

    Press to immediately terminate the oxidation process.

    8. Process Stage / Ramp-Up Time

    Process stage: Current running step in multi-step program.

    Ramp-up time: Time for voltage/current to rise to set value, avoiding impact.

    9. Peak Voltage Limit / Frequency (Hz)

    Peak voltage limit: Maximum pulse voltage to prevent breakdown.

    Frequency (Hz): Pulse working frequency, affects coating density.

    10. Current Stage / Hold Time / Average Current Setting

    Current stage: Current process segment number.

    Hold time: Duration of current segment.

    Average current setting: Target average current value.

    11. Duty Cycle (%)

    Pulse "on" time percentage in one cycle, affects heat input and coating structure.

    12. Start / Stop

    Button to start or stop the process.

    13. Constant Voltage (CV) / Constant Current (CC)

    Toggle between CV and CC control modes.

    14. Pause / Run

    Pause or resume the ongoing process.

    15. Process Programming

    Access multi-step program editor for complex recipes.

    16. Single-Segment / Multi-Segment

    Choose between single segment or multi-segment process.

    17. Current Process

    Shows currently loaded/running process recipe.

    18. Settings

    Opens system configuration menu.

    19. Contact Us

    Manufacturer/support contact information.

    20. Playback Controls

    View historical voltage/current trend graphs.

    23. Process Trend Graph

    Visualizes real-time/historical voltage/current curve.

    24. Peak Current

    Displays the peak current value of the pulse.

    25. Average Voltage

    Displays the average voltage over the working cycle.

    26. Date & Time Display

    Shows system date and time.

    Dual-Pulse Interface

    1. Positive Peak Voltage

    Shows the peak value of the positive pulse voltage.

    2. Positive Average Current

    Displays the average current of the positive pulse over the working cycle.

    3. Positive Average Voltage

    Shows the average voltage of the positive pulse over the working cycle.

    4. Positive Peak Current

    Displays the peak value of the positive pulse current.

    5. Process

    Shows the current running process number.

    6. Ramp-Up Time

    Sets the time for voltage/current to rise slowly from zero to the set value.

    7. Current Segment

    Shows the current running segment number in multi-stage processes.

    8. Hold Time

    Sets the duration for the current process segment.

    9. Contact Us

    Manufacturer/support contact information.

    10. Negative Average Voltage

    Shows the average voltage of the negative pulse over the working cycle.

    11. Negative Peak Current

    Displays the peak value of the negative pulse current.

    12. Negative Peak Voltage

    Shows the peak value of the negative pulse voltage.

    13. Negative Average Current

    Displays the average current of the negative pulse over the working cycle.

    14. Positive Peak Voltage Limit

    Sets the maximum allowed positive pulse voltage to prevent workpiece breakdown.

    15. Positive Average Current Setting

    Sets the target average current value for the positive pulse.

    16. Set Total Time / Total Running Time / Cumulative Ampere-Minutes

    Set total time: Total process duration.

    Total running time: Elapsed working time.

    Cumulative ampere-minutes: Total current-time value for coating thickness control.

    17. Settings

    Opens the system configuration menu.

    18. Process Programming

    Accesses the multi-step program editor to create complex recipes.

    19. Single-Segment / Multi-Segment

    Selects between running a single segment or a multi-segment process.

    20. Current Process

    Displays the currently loaded or running process recipe.

    21. Pause / Run

    Temporarily pauses or resumes the ongoing process.

    22. Constant Voltage (CV) / Constant Current (CC)

    Toggles between constant voltage and constant current control modes.

    23. Station Number

    Multi-station ID for managing different workpiece processes.

    24. Offline

    Indicates disconnection from the remote/host system, local control mode.

    25. Constant Current (CC)

    Current operating mode: constant current control.

    26. Stop

    Press to immediately terminate the oxidation process.

    27. Positive/Negative Pulse Parameters

    Positive: Pulse frequency, duty cycle, number of pulses.

    Negative: Pulse frequency, duty cycle, number of pulses.

    28. Start / Stop

    Main button to start or stop the entire process.

    Key Features of the Industrial MAO Power Supply

    • High-Power Single-Pulse Operation: Firstly, this MAO power supply delivers 30A continuous current with 750V capability. Therefore, it provides substantial power for efficient PEO processing. Consequently, it handles larger surface areas. Additionally, it enables thicker coatings compared to laboratory-scale systems.
    • Industrial Process Control: Secondly, the PLC-based control system supports complex multi-stage coating programs. Specifically, operators can implement sophisticated PEO strategies. Furthermore, they can adapt to different materials. Likewise, they can meet varied coating requirements.
    • Robust Thermal Management: Moreover, advanced air cooling ensures reliable operation. Specifically, multiple fans and temperature monitoring work together. Therefore, the system performs reliably during extended production runs. Additionally, this design eliminates the complexity of liquid cooling. Thus, it maintains performance while simplifying maintenance.
    • Production-Ready Design: Finally, this industrial PEO system features industrial components and comprehensive protections. As a result, it withstands continuous operation in manufacturing environments. Furthermore, it supports integration into automated production lines with appropriate interfaces.

    Applications & Advantages

    This 30A 750V MAO power supply addresses industrial-scale surface engineering challenges across multiple sectors. These includefor example:

    In Aerospace Manufacturing, it applies ceramic thermal barrier and corrosion-resistant coatings to larger aluminum and titanium components. Specifically, the high current capacity allows efficient processing of aircraft structural elements. Additionally, it handles engine components with precision.

    For Automotive Applications, the system enables PEO coating of suspension components and engine blocks. Furthermore, it treats other critical parts requiring enhanced wear resistance. Likewise, it provides thermal protection. Consequently, the industrial design supports the throughput requirements of automotive production.

    In Industrial Equipment Manufacturing, it provides ceramic coatings for pumps and valves. Additionally, it coats machinery components exposed to harsh environments. Therefore, the robust construction ensures reliable operation in industrial plant settings.

    For Research & Development Scaling, organizations use this PEO rectifier to bridge the gap between laboratory research and full-scale production. Specifically, it allows process validation at a meaningful scale. Consequently, it provides valuable data for production planning.

    Ultimately, this industrial MAO power supply represents a practical solution for implementing PEO technology in manufacturing environments. Specifically, it combines coating quality advantages with reliability. Furthermore, it delivers the throughput needed for industrial applications. Thus, it makes advanced ceramic coatings accessible for larger-scale production.

    Why Choose This PEO Power Supply?

    Industrial-Grade Power: Firstly, the unit delivers 30A continuous current at up to 750V. Therefore, it enables efficient processing of larger components. Consequently, it reduces cycle times for industrial applications.

    Superior Process Control: Secondly, the PLC-based system supports multi-stage programs. Specifically, automatic ramp control ensures consistent coating formation. Thus, operators achieve repeatable results batch after batch with this MAO power supply.

    Reliable Air Cooling: Additionally, the advanced air cooling system eliminates liquid cooling complexity. Therefore, installation is simplified. Furthermore, maintenance requirements are reduced.

    Comprehensive Protection: Finally, the system features integrated arc management. Additionally, it includes overvoltage, overcurrent, and overtemperature protection. Likewise, phase monitoring ensures stable operation. Thus, this industrial PEO system delivers reliable, long-term performance.

    Frequently Asked Questions (FAQs) About Gaohui Power Supply

    Q: Do you have a price list for your products?

    A: Products with the same nominal specifications often serve different industries, and they may carry different detailed parameter requirements. These differences directly affect production costs and technical solutions, so final prices will vary accordingly. For this reason, we recommend you contact us directly to receive a precise and tailored quotation.

    Q: How can I obtain detailed technical specifications and images for a specific product?

    A: We assign specialized consultants to support each industry sector. If you need further information, simply reach out to us. After we confirm your request, we will immediately send you the full technical datasheets and product images you need.

    Q: What should I do if I cannot find the specific output current and voltage specifications I require?

    A: We focus on custom non-standard industrial power supplies, so we can fully adjust output current and voltage to match your exact needs. The products shown on our website only represent part of our actual range, as we do not list every model online. If you cannot find your desired specifications, please contact us directly. We will work with you to confirm your exact requirements, or we can guide you to select the most suitable parameters based on your industry standards. We will provide complete technical specifications and dimension drawings so you can fully understand the product.

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