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12000A 18V Hard Chrome Plating Rectifier | Water-Cooled System

  • Output: 0-18V DC / 0-12000A Adjustable

  • Power: 216kW

  • Application: Large-Scale Industrial Hard Chrome Plating

  • Best For: Hydraulic Cylinder Manufacturing, Industrial Roll Rebuilding, Heavy Machinery Components, Large Surface Area Plating

    12000A 18V Hard Chrome Product Introduction

    This 12000A 18V Hard Chrome rectifier is a high-power industrial DC power supply designed for large-scale hard chrome plating. It adopts a closed-loop water-cooled structure to maintain stable performance under long hours of full-load running. First, it effectively solves overheating and output fluctuation issues in high-current working scenarios. Meanwhile, the water cooling system improves heat dissipation and extends equipment service life. In addition, we offer full customization to adjust parameters, interfaces, and structure for various production lines and process demands.

    12000A 18V Hard Chrome Core Selling Points

    • 12000A high-current output supports large-scale and high-efficiency hard chrome plating.
    • Professional water-cooled system ensures stable running and low heat emission.
    • Precise output control guarantees uniform coating and consistent plating quality.
    • IGBT modular design delivers high efficiency and strong reliability.
    • Fully customizable specifications for special production lines and site conditions.

    12000A 18V Hard Chrome Product Advantages

    In terms of performance, the 12000A 18V Hard Chrome rectifier provides high-precision constant current and voltage control to ensure stable plating quality in every batch. Furthermore, the water-cooled design allows continuous full-load operation even in high-temperature industrial environments. Besides, the IGBT high-frequency structure reduces energy consumption and lowers long-term operating costs. Moreover, complete protection functions avoid damage from overcurrent, overvoltage, water shortage, and phase loss. Above all, we provide deep customization for each unit, including cooling layout, control protocol, and cabinet size, to fit different automated production systems.

    Technical Parameters

    ParameterSpecification
    ModelCustomized according to customer requirements
    Circuit ModeIGBT / PWM
    Input VoltageSingle-phase AC220V / Three-phase AC380V (please consult customer service and leave a note when placing an order)
    Frequency50Hz / 60Hz (others customizable)
    Output VoltageAdjustable from 0 to max. specified value (customizable up to 10,000V)
    Output CurrentAdjustable from 0 to max. specified value (customizable up to 100,000A)
    Output AccuracyCurrent regulation accuracy ≤1% / Voltage regulation accuracy ≤1%
    Output DisplayDigital voltage and current meter display (display and control unit separated from main unit)
    Adjustment RangeCurrent: 0–rated value; Voltage: 0–rated value
    EfficiencyOverall efficiency ≥92%
    Output InterfaceRS485 communication or 4-20mA analog function interface (requires customization)
    Insulation ResistanceInput–Output: ≥5MΩ
    Input–Enclosure: ≥5MΩ
    Output–Enclosure: ≥5MΩ
    Dielectric StrengthInput–Output: AC1500V, 10mA, 1 minute
    Input–Enclosure: AC1000V, 10mA, 1 minute
    Operating Environment-15°C to +40°C
    Protection RatingIP20
    Cooling SystemWater-cooled / Air-cooled (requires consultation for customization)
    Storage Temperature-20°C to +50°C
    Operating ConditionSuitable for full-load continuous operation
    Protection ModesPhase loss, over-temperature, over-current, short circuit, under-voltage, over-voltage protection

    Hard Chrome Model Selection

    Custom models available. Input Voltage: 380V

    Hard Chrome Plating Rectifier Model Selection (Any Model Customizable)
    Air-Cooled
    ModelOutput Current (A)Output Voltage (V)Input Voltage (V)Weight (KG)W×L×H (mm)
    YG50050012/15/1838050510×580×230
    YG80080012/15/1838070510×580×690
    YG1000100012/15/1838070510×580×690
    YG1500150012/15/1838080510×580×690
    YG2000200012/15/18380105510×580×920
    YG3000300012/15/18380130510×580×920
    YG4000400012/15/18380160510×580×1160
    YG5000500012/15/18380200510×580×1620
    YG6000600012/15/18380215510×580×1620
    YG8000800012/15/18380450700×900×1780
    YG120001200012/15/18380560570×830×2010
    Water-Cooled
    ModelOutput Current (A)Output Voltage (V)Input Voltage (V)Weight (KG)W×L×H (mm)
    YG1000100012/15/1838065480×730×270
    YG2000200012/15/18380100660×1320×370
    YG3000300012/15/18380110660×1320×370
    YG4000400012/15/18380120660×1320×370
    YG5000500012/15/18380150500×640×1130
    YG6000600012/15/18380165500×670×1450
    YG8000800012/15/18380290500×670×1450
    YG100001000012/15/18380320600×800×1750
    YG120001200012/15/18380330600×800×1750
    YG150001500012/15/18380450800×1350×1620
    YG180001800012/15/18380800860×1480×1850
    YG200002000012/15/18380900860×1480×1850
    YG300003000012/15/183801000860×1480×1850
    YG400004000015/183801450860×1480×1850
    YG500005000015/183801700860×1480×1850
    YG600006000015/183802100860×1480×1850
    YG8000080000183802600860×1480×1850
    ItemDetails
    Function SelectionSingle timer, Dual timer, Triple timer, Multi‑segment timer, Automatic reverse polarity
    Control ModeEquipped with remote control box, RS485

    Power(W) = Output Voltage(V) × Output Current(A)

    We can provide:

    The product comes with a one-year warranty and boasts a service life of over 10 years. It supports both Constant Current and Constant Voltage modes, and it also includes a programmable ramp-up function for current or voltage settings. For time-sensitive applications, you can use the timed operation mode. Moreover, the multi-segment function allows you to vary constant current or voltage levels over time. The device further offers an RS485 communication interface, automatic polarity reversal, and a minute-level timing function. If you need customization, please contact us for further details.

    Schematic Diagram of the Water-Cooled Rectifier Enclosure

    1. Front Diagram (Rectifier Unit)

    • Power input: Main AC power connection for the rectifier.
    • high frequency rectifier: The main power supply unit, which converts AC to regulated DC power for processes like plating.
    • Power switch: Main on/off control for the rectifier.
    • Controller: The remote control unit, used to set and monitor voltage, current, and process parameters.

    2. Back Diagram (Rectifier Unit)

    • Power input: Same main AC power connection (shown on the rear view).
    • Note: Running without water is strictly prohibited: Safety warning, as this is a water-cooled unit.
    • water inlet: Connection for cooling water supply.
    • Outlet water: Connection for cooling water return.
    • input copper bar: Positive (+) and negative (-) DC output terminals, used to connect the rectifier to the plating bath load.

    12000A 18V Hard Chrome Scope of Application

    This 12000A 18V Hard Chrome rectifier is widely used in industrial hard chrome plating for hydraulic cylinders, transmission shafts, molds, automotive parts, and heavy machinery components. In addition, it applies to electroplating lines, electrolysis processes, and surface treatment systems that require high-current and high-stability DC power. Moreover, it fits 24-hour continuous production lines, automated workshops, and custom processing systems. Besides, it operates stably in harsh environments with high corrosion and humidity. Finally, with full customization support, the rectifier integrates smoothly with different production layouts.

    Why Choose Our 12000A 18V Hard Chrome Solution

    To begin with, we have rich experience in developing and manufacturing high-power rectifiers for industrial plating and surface treatment. Meanwhile, our products follow strict quality standards and pass full-load testing before delivery. In addition to standard models, we provide customized 12000A 18V Hard Chrome solutions with flexible design and configuration. Furthermore, we also offer professional technical support, on-site commissioning, and timely after-sales service to minimize production downtime. Additionally, with flexible production and short delivery cycles, we supply both standard and customized units efficiently. Overall, we combine high reliability, professional design, and strong customization, thus providing ideal power solutions for modern hard chrome plating.

    Learn more about related products:10000A 15V (2 units N+1 parallel) Water-cooled hard chrome rectifier

    Frequently Asked Questions (FAQs) About Gaohui Power Supply

    Q: Do you have a price list for your products?

    A: Products with the same nominal specifications often serve different industries, and they may carry different detailed parameter requirements. These differences directly affect production costs and technical solutions, so final prices will vary accordingly. For this reason, we recommend you contact us directly to receive a precise and tailored quotation.

    Q: How can I obtain detailed technical specifications and images for a specific product?

    A: We assign specialized consultants to support each industry sector. If you need further information, simply reach out to us. After we confirm your request, we will immediately send you the full technical datasheets and product images you need.

    Q: What should I do if I cannot find the specific output current and voltage specifications I require?

    A: We focus on custom non-standard industrial power supplies, so we can fully adjust output current and voltage to match your exact needs. The products shown on our website only represent part of our actual range, as we do not list every model online. If you cannot find your desired specifications, please contact us directly. We will work with you to confirm your exact requirements, or we can guide you to select the most suitable parameters based on your industry standards. We will provide complete technical specifications and dimension drawings so you can fully understand the product.

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