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Custom MAO Power Supply | High-Voltage PLC Control

Guangzhou Gaohui focuses on custom micro-arc oxidation (MAO) power supplies, tailoring every parameter and function to match your surface treatment process for Al/Mg/Ti alloys.

    Introduction to Custom MAO Power Supply

    GAOHUI’s Custom MAO Power Supply is a high-performance specialized power source for forming ceramic coatings on aluminum, magnesium, titanium and their alloys. In particular, it adopts advanced high-frequency pulsed electric field technology to produce dense, high-hardness coatings with great corrosion resistance and insulation.

    Furthermore, the power supply supports full customization, with adjustable 0–1000A current, 0–750V voltage and intelligent digital control. Thanks to this flexibility, it can easily match various process requirements for different applications.

    Meanwhile, it ensures excellent treatment efficiency while saving energy. As a result, it has become the top choice for industrial production and laboratory R&D in aerospace, medical, and deep-sea technology fields.

    Specifications and Models Table

    Single Pulse
    No.ModelForward Current (A)Forward Voltage (V)Input Voltage (V)Cooling MethodW×L×H (mm)
    15A750V5750220Air-cooled290×520×190
    210A750V10750380Air-cooled510×560×230
    320A750V20750380Air-cooled560×760×320
    430A750V30750380Air-cooled560×760×320
    550A750V50750380Air-cooled520×580×930
    6100A750V100750380Air-cooled580×650×1650
    7200A750V200750380Water-cooled850×1130×1630
    8300A750V300750380Water-cooled800×1270×1700
    9500A750V500750380Water-cooled800×1270×1900
    Dual Pulse
    No.ModelForward Current (A)Forward Voltage (V)Reverse Current (A)Reverse Voltage (V)Input Voltage (V)Cooling MethodDimensions (mm)
    110A750V107503300380Air-cooled510×560×230
    230A750V3075010300380Air-cooled560×760×320
    350A750V5075015300380Air-cooled520×580×930
    4100A750V10075030300380Air-cooled580×650×1650
    5200A750V20075050300380Water-cooled850×1130×1630
    6300A750V300750100300380Water-cooled800×1270×1700
    7500A750V500750150300380Water-cooled800×1270×1900

    Power(KW) = Output Voltage(V) × Output Current(A)

    The product comes with a one-year warranty and boasts a service life of over 10 years. It supports both Constant Current and Constant Voltage modes, and it also includes a programmable ramp-up function for current or voltage settings. For time-sensitive applications, you can use the timed operation mode. Moreover, the multi-segment function allows you to vary constant current or voltage levels over time. The device further offers an RS485 communication interface, automatic polarity reversal, and a minute-level timing function. If you need customization, please contact us for further details.

    Single & Dual Pulse MAO Experimental System Models

    Over all, GAOHUI provides complete single-pulse and dual-pulse models with air-cooled and water-cooled options. Accordingly, these units fit different production scales and process requirements.

    Single-Pulse Interface

    1. Peak Voltage

    Shows the peak voltage of the current pulse, a key parameter affecting coating strength.

    2. Average Current

    Displays the average current over the working cycle to monitor reaction stability.

    3. Set Total Time / Total Running Time / Cumulative Ampere-Minutes

    Set total time: Total process duration.

    Total running time: Elapsed working time.

    Cumulative ampere-minutes: Total current-time value for coating thickness control.

    4. Station Number

    Multi-station ID for managing different workpiece processes.

    5. Offline

    Indicates disconnection from remote/host system, local control mode.

    6. Constant Current (CC)

    Constant current mode, the most common for micro-arc oxidation.

    7. Stop

    Press to immediately terminate the oxidation process.

    8. Process Stage / Ramp-Up Time

    Process stage: Current running step in multi-step program.

    Ramp-up time: Time for voltage/current to rise to set value, avoiding impact.

    9. Peak Voltage Limit / Frequency (Hz)

    Peak voltage limit: Maximum pulse voltage to prevent breakdown.

    Frequency (Hz): Pulse working frequency, affects coating density.

    10. Current Stage / Hold Time / Average Current Setting

    Current stage: Current process segment number.

    Hold time: Duration of current segment.

    Average current setting: Target average current value.

    11. Duty Cycle (%)

    Pulse "on" time percentage in one cycle, affects heat input and coating structure.

    12. Start / Stop

    Button to start or stop the process.

    13. Constant Voltage (CV) / Constant Current (CC)

    Toggle between CV and CC control modes.

    14. Pause / Run

    Pause or resume the ongoing process.

    15. Process Programming

    Access multi-step program editor for complex recipes.

    16. Single-Segment / Multi-Segment

    Choose between single segment or multi-segment process.

    17. Current Process

    Shows currently loaded/running process recipe.

    18. Settings

    Opens system configuration menu.

    19. Contact Us

    Manufacturer/support contact information.

    20. Playback Controls

    View historical voltage/current trend graphs.

    23. Process Trend Graph

    Visualizes real-time/historical voltage/current curve.

    24. Peak Current

    Displays the peak current value of the pulse.

    25. Average Voltage

    Displays the average voltage over the working cycle.

    26. Date & Time Display

    Shows system date and time.

    Dual-Pulse Interface

    1. Positive Peak Voltage

    Shows the peak value of the positive pulse voltage.

    2. Positive Average Current

    Displays the average current of the positive pulse over the working cycle.

    3. Positive Average Voltage

    Shows the average voltage of the positive pulse over the working cycle.

    4. Positive Peak Current

    Displays the peak value of the positive pulse current.

    5. Process

    Shows the current running process number.

    6. Ramp-Up Time

    Sets the time for voltage/current to rise slowly from zero to the set value.

    7. Current Segment

    Shows the current running segment number in multi-stage processes.

    8. Hold Time

    Sets the duration for the current process segment.

    9. Contact Us

    Manufacturer/support contact information.

    10. Negative Average Voltage

    Shows the average voltage of the negative pulse over the working cycle.

    11. Negative Peak Current

    Displays the peak value of the negative pulse current.

    12. Negative Peak Voltage

    Shows the peak value of the negative pulse voltage.

    13. Negative Average Current

    Displays the average current of the negative pulse over the working cycle.

    14. Positive Peak Voltage Limit

    Sets the maximum allowed positive pulse voltage to prevent workpiece breakdown.

    15. Positive Average Current Setting

    Sets the target average current value for the positive pulse.

    16. Set Total Time / Total Running Time / Cumulative Ampere-Minutes

    Set total time: Total process duration.

    Total running time: Elapsed working time.

    Cumulative ampere-minutes: Total current-time value for coating thickness control.

    17. Settings

    Opens the system configuration menu.

    18. Process Programming

    Accesses the multi-step program editor to create complex recipes.

    19. Single-Segment / Multi-Segment

    Selects between running a single segment or a multi-segment process.

    20. Current Process

    Displays the currently loaded or running process recipe.

    21. Pause / Run

    Temporarily pauses or resumes the ongoing process.

    22. Constant Voltage (CV) / Constant Current (CC)

    Toggles between constant voltage and constant current control modes.

    23. Station Number

    Multi-station ID for managing different workpiece processes.

    24. Offline

    Indicates disconnection from the remote/host system, local control mode.

    25. Constant Current (CC)

    Current operating mode: constant current control.

    26. Stop

    Press to immediately terminate the oxidation process.

    27. Positive/Negative Pulse Parameters

    Positive: Pulse frequency, duty cycle, number of pulses.

    Negative: Pulse frequency, duty cycle, number of pulses.

    28. Start / Stop

    Main button to start or stop the entire process.

    Color Coating Support of Custom MAO Power Supply Processing

    By adjusting parameters, you can achieve diverse ceramic coating colors. Our power supply supports multiple color finishes for different alloys to meet both aesthetic and functional needs. For instance, common colors include black, white, blue, yellow, green, purple, champagne and bronze.

    ColorAluminum AlloyMagnesium AlloyTitanium Alloy
    Black
    White
    Blue-
    Obsidian Blue--
    Clear Blue--
    Yellow
    Champagne--
    Bronze-
    Green--
    Purple--

    Key Features of Custom MAO Power Supply

    To begin with, our custom MAO power supply stands out with industry-leading features that meet strict modern production demands. In addition, each function is designed to improve stability, efficiency, and ease of use.

    Multiple Output Modes

    We offer unipolar pulse, bipolar pulse, and adjustable pulse modes. As a result, this flexibility makes the power supply suitable for micro-arc oxidation of different alloys and specialized surface treatment processes.

    Harsh Environment Resistant

    We use a robust industrial structure (dustproof, waterproof, anti-corrosion optional). Consequently, the power supply works stably even in harsh industrial environments and reduces maintenance costs.

    Intelligent Protection

    It includes overcurrent, overvoltage, overheat, and phase loss protection. In this way, the system effectively prevents equipment damage and ensures safe continuous operation.

    Remote Control

    It supports standard RS485 communication and remote monitoring. Therefore, users can easily control and monitor the power supply remotely, greatly improving production efficiency.

    Long Service Life

    We use industrial-grade components and a stable structure. For this reason, the power supply achieves a long service life and lowers long-term replacement costs.

    Advantages of Custom MAO Power Supply

    Compared with other MAO power supplies on the market, our custom MAO power supply provides clear advantages that help reduce costs and improve productivity.

    Stable Performance

    It ensures uniform ceramic film and consistent product quality. In turn, stable output avoids defects caused by power fluctuations and reduces material waste.

    Energy Saving

    It uses a high-efficiency circuit design to lower operating costs. Over time, this energy-saving structure saves considerable electricity expenses during long-term production.

    Easy Operation

    It comes with a user-friendly PLC touch screen interface and automatic control functions. Even new operators can master the system quickly, which reduces training time and costs.

    Customizable

    We provide tailored solutions for different MAO processes. In other words, we can adjust current, voltage, and functions to fully match your production needs.

    Global Support

    We offer 24/7 technical support and after-sales service. Whenever problems occur, our professional team responds promptly to ensure uninterrupted production.

    Applications of Custom MAO Power Supply

    Across multiple industries, our power supply delivers high-performance surface treatment. Specifically, it is widely used in alloy ceramic coating, functional anodic oxide film, chemical conversion film treatment, and military special plating. Therefore, it provides stable power support for automotive, aerospace, medical, marine and electronic fields.

    Why Choose Our Custom MAO Power Supply

    We are a professional manufacturer with 25+ years of experience in surface treatment power supply solutions. We have rich experience in researching, developing, and producing custom MAO power supplies, and we have won the trust of customers around the world. Our factory is equipped with advanced production equipment and testing instruments, which ensures the quality of each custom MAO power supply.

    We provide a complete product range from 30A to 1000A, covering various models of custom MAO power supplies. Additionally, our team can provide custom design according to your specific process requirements, ensuring the product perfectly matches your production line. In addition to fast delivery and global shipping services, our CE, ISO, and other international certifications ensure our products meet international standards.

    Our professional technical team and after-sales service provide 24/7 support and solve your problems in use in a timely manner. Therefore, choosing our custom MAO power supply means choosing a reliable partner for your surface treatment production line.

    - Custom MAO Power Supply for micro-arc oxidation

    Contact Us for Custom MAO Solution

    If you need a custom MAO power supply with specific current, voltage, or function, please send us your detailed requirements.

    Learn more about related products:Hard Anodizing Rectifier

    Frequently Asked Questions (FAQs) About Gaohui Power Supply

    Q: Do you have a price list for your products?

    A: Products with the same nominal specifications often serve different industries, and they may carry different detailed parameter requirements. These differences directly affect production costs and technical solutions, so final prices will vary accordingly. For this reason, we recommend you contact us directly to receive a precise and tailored quotation.

    Q: How can I obtain detailed technical specifications and images for a specific product?

    A: We assign specialized consultants to support each industry sector. If you need further information, simply reach out to us. After we confirm your request, we will immediately send you the full technical datasheets and product images you need.

    Q: What should I do if I cannot find the specific output current and voltage specifications I require?

    A: We focus on custom non-standard industrial power supplies, so we can fully adjust output current and voltage to match your exact needs. The products shown on our website only represent part of our actual range, as we do not list every model online. If you cannot find your desired specifications, please contact us directly. We will work with you to confirm your exact requirements, or we can guide you to select the most suitable parameters based on your industry standards. We will provide complete technical specifications and dimension drawings so you can fully understand the product.

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