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MAO Pulse Rectifier 20A 750V Air Cooled

Output: 750V / 20A single-pulse Mode: Single-pulse operation Cooling: Air cooled Control: Touchscreen HMI with recipe storage Applications: MAO research, PEO coating development Materials: Aluminum, magnesium, titanium alloys

    Product Introduction to the MAO Pulse Rectifier

    This MAO pulse rectifier is a precision power supply for ceramic coating R&D. It generates stable high-voltage pulses to support reliable micro-arc oxidation, while forming dense, wear-resistant ceramic layers on light metal alloys—including aluminum, magnesium and titanium. With fine parameter control, it enables accurate plasma electrolytic oxidation studies and ensures consistent control over coating microstructure and surface properties.

    ParameterSpecification
    Input Power380VAC Three-Phase, 50/60Hz
    DC Output0–750V / 0–20A
    Pulse ModeSingle-Pulse Operation
    Pulse Frequency10–2000 Hz Adjustable
    Duty Cycle5–80% Adjustable
    Rise Time< 50 µs
    Control Accuracy≤ ±1%
    Control InterfaceTouchscreen HMI with Recipe Storage
    Cooling SystemForced Air Cooling
    ProtectionsArc Detection, OVP, OCP, OTP, Short Circuit

    Specifications and Models Table

    Single Pulse
    No.ModelForward Current (A)Forward Voltage (V)Input Voltage (V)Cooling MethodW×L×H (mm)
    15A750V5750220Air-cooled290×520×190
    210A750V10750380Air-cooled510×560×230
    320A750V20750380Air-cooled560×760×320
    430A750V30750380Air-cooled560×760×320
    550A750V50750380Air-cooled520×580×930
    6100A750V100750380Air-cooled580×650×1650
    7200A750V200750380Water-cooled850×1130×1630
    8300A750V300750380Water-cooled800×1270×1700
    9500A750V500750380Water-cooled800×1270×1900
    Dual Pulse
    No.ModelForward Current (A)Forward Voltage (V)Reverse Current (A)Reverse Voltage (V)Input Voltage (V)Cooling MethodDimensions (mm)
    110A750V107503300380Air-cooled510×560×230
    230A750V3075010300380Air-cooled560×760×320
    350A750V5075015300380Air-cooled520×580×930
    4100A750V10075030300380Air-cooled580×650×1650
    5200A750V20075050300380Water-cooled850×1130×1630
    6300A750V300750100300380Water-cooled800×1270×1700
    7500A750V500750150300380Water-cooled800×1270×1900

    Power(KW) = Output Voltage(V) × Output Current(A)

    The product comes with a one-year warranty and boasts a service life of over 10 years. It supports both Constant Current and Constant Voltage modes, and it also includes a programmable ramp-up function for current or voltage settings. For time-sensitive applications, you can use the timed operation mode. Moreover, the multi-segment function allows you to vary constant current or voltage levels over time. The device further offers an RS485 communication interface, automatic polarity reversal, and a minute-level timing function. If you need customization, please contact us for further details.

    Single & Dual Pulse MAO Experimental System Models

    Over all, GAOHUI provides complete single-pulse and dual-pulse models with air-cooled and water-cooled options. Accordingly, these units fit different production scales and process requirements.

    Single-Pulse Interface

    1. Peak Voltage

    Shows the peak voltage of the current pulse, a key parameter affecting coating strength.

    2. Average Current

    Displays the average current over the working cycle to monitor reaction stability.

    3. Set Total Time / Total Running Time / Cumulative Ampere-Minutes

    Set total time: Total process duration.

    Total running time: Elapsed working time.

    Cumulative ampere-minutes: Total current-time value for coating thickness control.

    4. Station Number

    Multi-station ID for managing different workpiece processes.

    5. Offline

    Indicates disconnection from remote/host system, local control mode.

    6. Constant Current (CC)

    Constant current mode, the most common for micro-arc oxidation.

    7. Stop

    Press to immediately terminate the oxidation process.

    8. Process Stage / Ramp-Up Time

    Process stage: Current running step in multi-step program.

    Ramp-up time: Time for voltage/current to rise to set value, avoiding impact.

    9. Peak Voltage Limit / Frequency (Hz)

    Peak voltage limit: Maximum pulse voltage to prevent breakdown.

    Frequency (Hz): Pulse working frequency, affects coating density.

    10. Current Stage / Hold Time / Average Current Setting

    Current stage: Current process segment number.

    Hold time: Duration of current segment.

    Average current setting: Target average current value.

    11. Duty Cycle (%)

    Pulse "on" time percentage in one cycle, affects heat input and coating structure.

    12. Start / Stop

    Button to start or stop the process.

    13. Constant Voltage (CV) / Constant Current (CC)

    Toggle between CV and CC control modes.

    14. Pause / Run

    Pause or resume the ongoing process.

    15. Process Programming

    Access multi-step program editor for complex recipes.

    16. Single-Segment / Multi-Segment

    Choose between single segment or multi-segment process.

    17. Current Process

    Shows currently loaded/running process recipe.

    18. Settings

    Opens system configuration menu.

    19. Contact Us

    Manufacturer/support contact information.

    20. Playback Controls

    View historical voltage/current trend graphs.

    23. Process Trend Graph

    Visualizes real-time/historical voltage/current curve.

    24. Peak Current

    Displays the peak current value of the pulse.

    25. Average Voltage

    Displays the average voltage over the working cycle.

    26. Date & Time Display

    Shows system date and time.

    Dual-Pulse Interface

    1. Positive Peak Voltage

    Shows the peak value of the positive pulse voltage.

    2. Positive Average Current

    Displays the average current of the positive pulse over the working cycle.

    3. Positive Average Voltage

    Shows the average voltage of the positive pulse over the working cycle.

    4. Positive Peak Current

    Displays the peak value of the positive pulse current.

    5. Process

    Shows the current running process number.

    6. Ramp-Up Time

    Sets the time for voltage/current to rise slowly from zero to the set value.

    7. Current Segment

    Shows the current running segment number in multi-stage processes.

    8. Hold Time

    Sets the duration for the current process segment.

    9. Contact Us

    Manufacturer/support contact information.

    10. Negative Average Voltage

    Shows the average voltage of the negative pulse over the working cycle.

    11. Negative Peak Current

    Displays the peak value of the negative pulse current.

    12. Negative Peak Voltage

    Shows the peak value of the negative pulse voltage.

    13. Negative Average Current

    Displays the average current of the negative pulse over the working cycle.

    14. Positive Peak Voltage Limit

    Sets the maximum allowed positive pulse voltage to prevent workpiece breakdown.

    15. Positive Average Current Setting

    Sets the target average current value for the positive pulse.

    16. Set Total Time / Total Running Time / Cumulative Ampere-Minutes

    Set total time: Total process duration.

    Total running time: Elapsed working time.

    Cumulative ampere-minutes: Total current-time value for coating thickness control.

    17. Settings

    Opens the system configuration menu.

    18. Process Programming

    Accesses the multi-step program editor to create complex recipes.

    19. Single-Segment / Multi-Segment

    Selects between running a single segment or a multi-segment process.

    20. Current Process

    Displays the currently loaded or running process recipe.

    21. Pause / Run

    Temporarily pauses or resumes the ongoing process.

    22. Constant Voltage (CV) / Constant Current (CC)

    Toggles between constant voltage and constant current control modes.

    23. Station Number

    Multi-station ID for managing different workpiece processes.

    24. Offline

    Indicates disconnection from the remote/host system, local control mode.

    25. Constant Current (CC)

    Current operating mode: constant current control.

    26. Stop

    Press to immediately terminate the oxidation process.

    27. Positive/Negative Pulse Parameters

    Positive: Pulse frequency, duty cycle, number of pulses.

    Negative: Pulse frequency, duty cycle, number of pulses.

    28. Start / Stop

    Main button to start or stop the entire process.

    Key Features of the MAO Pulse Rectifier

    High-Voltage Single-Pulse Output

    This MAO pulse rectifier delivers stable pulses up to 750V for consistent plasma discharges. It supports the growth of thick, well-adhered ceramic coatings on light alloys, and it performs especially well on titanium and magnesium materials. Moreover, the high-voltage design ensures uniform and complete coating formation across workpieces.

    Precision Pulse Control for Coating Engineering

    Frequency and duty cycle are fully adjustable to fine-tune discharge energy. This allows precise control over coating porosity, roughness and growth rate; consequently, researchers can optimize parameters systematically for ideal surface performance. Additionally, it supports flexible testing for various coating development requirements.

    Air-Cooled Reliability for Laboratory Use

    The unit uses forced air cooling for steady long-term operation, and no water cooling system or pipelines are needed for daily use. This greatly simplifies installation in research and lab environments, while also reducing maintenance and lowering overall operating costs.

    Research-Grade Precision and Data Logging

    This MAO pulse rectifier offers control accuracy within ±1% for stable tests, and its fast response ensures repeatable and reliable experimental results. Furthermore, built-in data logging supports complete experiment recording and analysis, while recipe storage further improves process traceability for scientific research.

    Applications & Research Areas for the MAO Pulse Rectifier

    Aerospace Materials Research

    This MAO pulse rectifier supports high-performance coating development for aerospace parts. It helps test coating adhesion, wear resistance and thermal stability effectively, and it improves the durability of lightweight alloys in harsh service environments. In addition, it plays a key role in advanced aviation material research projects.

    Biomedical Surface Engineering

    It enables the preparation of bioactive ceramic coatings for medical implants and supports the development of antibacterial surfaces for orthopedic and dental devices. Optimized pulse parameters help enhance biocompatibility and corrosion resistance, which significantly shortens the research cycle for new implant technologies.

    Automotive Lightweighting Research

    The MAO pulse rectifier supports coating studies on aluminum and magnesium components, helping develop wear-resistant surfaces for engine and chassis parts. It validates lightweight material solutions for modern high-efficiency vehicles and provides reliable data for automotive material innovation.

    Academic Laboratories Utilization

    It serves as an ideal teaching tool for MAO and PEO process demonstrations and supports graduate research in surface engineering and material science. Students gain hands-on experience with advanced ceramic coating technology, which improves both teaching quality and research efficiency in labs.

    Why Choose This MAO Pulse Rectifier

    Wide Compatibility of MAO Pulse Rectifier with Light Alloys

    With 750V output, it processes aluminum, magnesium and titanium alloys, and one machine meets diverse material research needs in different projects. Furthermore, it offers high versatility for multi-material experimental programs.

    Precise Pulse Control of MAO Pulse Rectifier for Coating Optimization

    Adjustable voltage, frequency and duty cycle support in-depth studies, allowing researchers to independently test parameters to analyze coating formation. Additionally, it adapts smoothly to a wide range of research objectives.

    Lab-Friendly Air-Cooled Design

    No water connections make installation quick and straightforward, and it fits well in compact lab spaces with minimal infrastructure. As a result, daily operation and maintenance become simple and efficient.

    Research-Optimized Functions for Better Results

    Recipe storage and data logging ensure reproducible experiments, and full process documentation improves research reliability and efficiency. For further assistance, contact our technical support team for professional application guidance.

    Frequently Asked Questions (FAQs) About Gaohui Power Supply

    Q: Do you have a price list for your products?

    A: Products with the same nominal specifications often serve different industries, and they may carry different detailed parameter requirements. These differences directly affect production costs and technical solutions, so final prices will vary accordingly. For this reason, we recommend you contact us directly to receive a precise and tailored quotation.

    Q: How can I obtain detailed technical specifications and images for a specific product?

    A: We assign specialized consultants to support each industry sector. If you need further information, simply reach out to us. After we confirm your request, we will immediately send you the full technical datasheets and product images you need.

    Q: What should I do if I cannot find the specific output current and voltage specifications I require?

    A: We focus on custom non-standard industrial power supplies, so we can fully adjust output current and voltage to match your exact needs. The products shown on our website only represent part of our actual range, as we do not list every model online. If you cannot find your desired specifications, please contact us directly. We will work with you to confirm your exact requirements, or we can guide you to select the most suitable parameters based on your industry standards. We will provide complete technical specifications and dimension drawings so you can fully understand the product.

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