×

product

High Current Synchronous Rectifier 4000A 12V Water Cooled

Output: 4000A / 12V DC
Type: Synchronous rectifier
Cooling: Water cooled
Efficiency: >94%
Ripple: <3%
Use: Electrowinning, refining, electrolysis

    High Current Synchronous Rectifier Product Introduction

    As the core equipment for industrial electrolysis, the High Current Synchronous Rectifier converts grid three-phase AC power into stable, adjustable DC power. We prioritize custom solutions to address common industry pain points: unstable output, poor adaptability to different electrolysis processes, and high energy consumption. From small-batch laboratory tests to large-scale continuous production, the High Current Synchronous Rectifier can be fully customized to match specific process requirements, ensuring seamless integration with existing production systems and driving operational efficiency.

    High Current Synchronous Rectifier Core Selling Points

    • Custom-Made Core: Tailor parameters, size, and functions to match unique electrolysis process requirements.
    • High Stability: Adopt advanced IGBT technology and strict quality control to ensure reliable 24/7 operation.
    • High Precision: Maintain ≤±1% control accuracy to guarantee uniform electrolysis reactions.
    • Energy Efficiency: Boast over 96% conversion efficiency to reduce long-term operational costs.
    • Comprehensive Protection: Integrate overcurrent, overvoltage, and overheat protection to safeguard equipment.

    High Current Synchronous Rectifier Product Advantages

    First and foremost, the High Current Synchronous Rectifier takes custom production as its core, allowing us to adjust voltage, current, and cooling methods based on user needs. We adopt advanced IGBT high-frequency technology and imported core components to lay a solid foundation for stable performance. Strict quality control runs through every production link, from component selection to assembly testing, ensuring each High Current Synchronous Rectifier meets industrial-grade reliability standards. Its compact modular design simplifies transportation and installation, while the optimized circuit layout reduces energy loss and enhances response speed. We also integrate comprehensive protection mechanisms to avoid equipment damage and ensure consistent operation even in harsh industrial environments. Additionally, the High Current Synchronous Rectifier supports flexible integration with various production lines, adapting to different electrolysis processes and workpiece specifications.sistent product quality. Last but not least, comprehensive protection mechanisms prevent equipment damage and extend service life.

    Performance Specifications

    Electrolysis Power Supply Model Selection (Air/Water-Cooled Customizable)
    ModelOutput Current (A)Output Voltage (V)Power (kW)Input Current (A)Input Voltage (V)Weight (kg)W×L×H (mm)
    DJ503650361.88.222010270×380×160
    DJ10024100242.410.922017420×420×170
    DJ50015500157.511.438027450×480×210
    DJ75024750241827.338076510×580×690
    DJ1000151000151522.838045520×570×290
    DJ1000481000484872.938078510×580×690
    DJ180091800916.227.538069540×740×290
    DJ30006300061827.3380110510×580×690
    DJ3000123000123654.7380120510×580×690
    DJ3000183000185482380150510×580×690
    DJ30002430002472109.4380180510×580×690
    DJ300060300060180273.5380230510×580×1160
    DJ50006500063045.6380150510×580×1160
    DJ5000125000126091.2380160510×580×1160
    DJ50001850001890136.7380180510×580×1160
    DJ500060500060300455.8380255510×580×1620
    DJ60006600063654.7380165510×580×1160
    DJ60001260001272109.4380175510×580×1160
    DJ600018600018108164.1380190510×580×1160
    DJ600060600060360547380280510×580×1620
    DJ80006800064872.9380300510×580×1620
    DJ80001280001296145.9380320510×580×1620
    DJ800018800018144218.8380350700×900×1780
    DJ800060800060480729.3380450700×900×1780
    DJ1000061000066091.2380500700×900×1780
    DJ10000121000012120182.3380530700×900×1780
    DJ10000181000018180273.5380580700×900×1780
    DJ10000601000060600911.6380657700×900×1780

    Applications of Standard Electrolysis Power Supply

    This series of rectifiers is widely applicable to various electrolysis scenarios, including electrolytic stripping (e.g., electronic parts stripping, circuit board stripping, paper/fiber/scrap stripping), electrolytic metal recovery, gold/silver refining, copper extraction, electrodeposition, electrolytic nickel plating, electrolytic smelting, and degreasing, etc.

    Electrolytic Plasma Polishing (Air-Cooled)
    ModelOutput Current (A)Output Voltage (V)Power (kW)Input Current (A)Input Voltage (V)Weight (kg)W×L×H (mm)
    PG2035020350710.638025320×450×160
    PG303503035010.51638028455×585×270
    PG453504535015.7238.538030460×500×290
    PG703507035024.537.238078510×580×790
    PG80350803502842.538083510×580×790
    PG20035020035070106.4380167510×580×1170
    PG100201002029.12209275×420×170
    PG15036150365.424.522036450×550×230
    PG20012200122.410.922020420×420×170
    PG20036200367.210.938036450×550×230
    PG300203002069.1138020420×420×170
    PG1000241000242436.538054540×740×290
    PG3000183000185482380120510×580×920

    Optional Functions for Electrolytic Plasma Polishing Rectifiers

    To enhance usability and adaptability, we offer optional functions such as Smart Panel Control, Omron PLC Control, and Mitsubishi PLC (Q Series, FX Series), which can be customized according to specific operational needs.

    Customization Support

    Customization is available for a wide range of functions, including constant current and constant voltage modes, programmable current or voltage ramp-up times, timed operation, multi-segment constant current/voltage profiles, RS485 communication interfaces, automatic polarity reversal, and ampere-hour timing. For further details, please contact .

    Smart Remote-Controlled Headband with Timer and Vibration Functions

    1.  6cm screw fixing hole

    Mounting hole for securing the control panel.

    2.  Output voltage display

    Shows real-time output voltage (unit: V).

    3.  Output current display

    Shows real-time output current (unit: A).

    4.  Timing/ampere display

    Shows timer count or cumulative ampere-minute value for process control.

    5.  Manual/automatic indicator light

    Indicates whether the unit is in manual (local) or automatic (remote/RS485) control mode.

    6.  Power on/off indicator light

    Shows the power supply’s on/off status.

    7.  Stable voltage/stable current indicator

    Indicates operation in constant voltage (CV) or constant current (CC) mode.

    8.  ON/OFF button

    Controls power output start/stop.

    9.  CV/CC button

    Switches between constant voltage (CV) and constant current (CC) operating modes.

    10. Output current or voltage adjustment knob

    Adjusts output voltage/current; click to switch between quick and fine adjustment modes.

    11. Automatic/Manual button

    Toggles control mode between automatic (RS485 communication) and manual (local control).

    12. Up/down buttons

    Adjust values or navigate menu options.

    13. SET button

    Enters parameter settings (timing, ampere-counter, communication, etc.).

    14. RX2/TX2

    Secondary RS485 communication port (receive/transmit).

    15. RX1/TX1

    Primary RS485 communication port (receive/transmit).

    16. RS485 communication interface

    Wiring port for the RS485 communication bus.

    17. Host control cable

    Connection port for linking to the main power supply unit.

    18. Timing indicator light

    Lights when the timer function is active.

    19. Ampere Counter Indicator

    Lights when the cumulative ampere-minute function is active.

    High Current Synchronous Rectifier Scope of Application

    The High Current Synchronous Rectifier finds wide application across multiple industries. It suits the electrolytic metallurgy industry, providing stable power for metal smelting processes. It also applies to electroplating and surface treatment, ensuring uniform coating quality. For environmental protection projects, the High Current Synchronous Rectifier supports electrolytic water treatment and sewage purification. Additionally, it adapts to laboratory research and medium-to-large industrial production lines, handling high-demand electrolysis tasks with ease. Its customizable design allows it to fit harsh industrial environments, including high-corrosion and high-temperature settings, supporting 24/7 continuous operation.

    Why Choose Us

    We specialize in R&D and production of custom High Current Synchronous Rectifier solutions, backed by mature factory strength and complete production lines. Our team implements strict quality control, conducting full-load aging tests on every High Current Synchronous Rectifier before delivery to ensure reliability. We offer professional pre-sales consultation to determine the optimal customization plan, along with on-site commissioning and 7×24-hour after-sales support. Our flexible production capacity accommodates both small-batch custom orders and large-scale bulk orders, delivering products on time. We deeply understand user process needs, providing one-stop customization services to ensure the High Current Synchronous Rectifier perfectly fits actual production requirements.

    Learn more about related products:Commutating Rectifier

    Frequently Asked Questions (FAQs) About Gaohui Power Supply

    Q: Do you have a price list for your products?

    A: Products with the same nominal specifications often serve different industries, and they may carry different detailed parameter requirements. These differences directly affect production costs and technical solutions, so final prices will vary accordingly. For this reason, we recommend you contact us directly to receive a precise and tailored quotation.

    Q: How can I obtain detailed technical specifications and images for a specific product?

    A: We assign specialized consultants to support each industry sector. If you need further information, simply reach out to us. After we confirm your request, we will immediately send you the full technical datasheets and product images you need.

    Q: What should I do if I cannot find the specific output current and voltage specifications I require?

    A: We focus on custom non-standard industrial power supplies, so we can fully adjust output current and voltage to match your exact needs. The products shown on our website only represent part of our actual range, as we do not list every model online. If you cannot find your desired specifications, please contact us directly. We will work with you to confirm your exact requirements, or we can guide you to select the most suitable parameters based on your industry standards. We will provide complete technical specifications and dimension drawings so you can fully understand the product.

    Related Products

    View All