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80A 500V Single-Pulse Electrocoagulation Rectifier

  • Output: 0-500V DC / 0-80A Adjustable

  • Power: 40kW

  • Application: Industrial Electrocoagulation Water Treatment

  • Best For: Wastewater Heavy Metal Removal, Sludge Reduction, Oil-Water Separation, Industrial Effluent Treatment

    Single-Pulse Electrocoagulation Rectifier Introduction

    This 80A 500V electrocoagulation rectifier delivers specialized pulsed DC power for advanced wastewater treatment systems. Consequently, it drives the electrocoagulation process efficiently, enabling industrial facilities to remove contaminants, reduce sludge volume, and meet environmental discharge standards through electrochemical reactions.

    Technical Specifications

    ParameterSpecification
    Input Power380VAC Three-Phase, 50/60Hz
    DC Output0-500V DC / 0-80A (Single-Pulse)
    Pulse Frequency0.1-10 Hz Adjustable
    Duty Cycle10%-90% Adjustable
    Voltage Stability≤ ±1%
    Current Stability≤ ±1.5%
    Control InterfaceIndustrial Touch Screen with Process Programming
    Special FeaturesAutomatic Polarity Reversal, Sludge Minimization Mode, RS485 Communication
    CoolingAir Cooling
    ProtectionsOCP, OVP, OTP, Phase Loss, Short Circuit, Water Ingress Protection (IP21)

    Key Features

    • High-Voltage Single-Pulse Output: This electrocoagulation rectifier generates up to 500V pulsed DC power. Therefore, it effectively overcomes water conductivity limitations and drives coagulation reactions even in low-conductivity wastewater streams.
    • Intelligent Process Optimization: With adjustable pulse frequency and duty cycle, operators can fine-tune the electrical parameters. As a result, they achieve optimal contaminant removal while minimizing electrode passivation and reducing energy consumption by up to 30% compared to continuous DC.
    • Automatic Polarity Reversal Function: The built-in automatic polarity reversal feature prevents electrode fouling and scaling. Consequently, this extends electrode service life, reduces maintenance downtime, and maintains consistent treatment efficiency over long operational periods.
    • Robust Industrial Design: Engineered with heavy-duty cooling and comprehensive protections, this rectifier delivers reliable performance in harsh industrial environments. Moreover, its communication capability allows seamless integration into modern wastewater treatment plant control systems.

    Applications & Advantages

    This high-voltage pulsed rectifier provides critical power for industrial and municipal water treatment applications.

    In Heavy Metal Removal, it effectively precipitates chromium, copper, nickel, and zinc from electroplating and metal finishing wastewater. Furthermore, the pulsed operation creates denser flocs that settle faster, significantly reducing sludge volume.

    For Oil-Water Separation, it destabilizes emulsified oils and suspended solids in automotive, food processing, and petrochemical wastewater. Additionally, the process reduces chemical coagulant usage by 40-60%, lowering operational costs.

    In Textile & Dye Wastewater Treatment, it decolorizes dye molecules and breaks down complex organic pollutants. Ultimately, this provides an environmentally friendly alternative to chemical treatment methods.

    Finally, this 80A 500V rectifier transforms electrocoagulation from a laboratory concept into a practical, efficient industrial solution. For this reason, it represents the next generation of electrochemical water treatment technology, delivering superior performance with reduced operational costs and environmental impact.

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