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50A 36V DC Rectifier for Electrocoagulation (EC) Wastewater Systems

  • Product Name: Wastewater Treatment Electrocoagulation Experiment Simulation Pilot Device
  • Product Specifications: 50A 36V electrocoagulation power supply + 5L electrolytic cell (standard configuration)
  • Product Accessories: Electrocoagulation power supply, electrolytic cell, electrode plates, power cord, water pump (adjustable water speed), 6 water pipes (short, medium, and long), 2 output connection cables, 2 small wrenches

    Introduction

    The 50A 36V Electrocoagulation Rectifier is a specialized industrial power supply designed for electrochemical wastewater treatment systems. This high-efficiency DC rectifier provides precise 36-volt, 50-amp output for electrocoagulation (EC) processes, ensuring optimal performance in water purification applications.

    Technical Specifications of 50A 36V Electrocoagulation Rectifier

    Commonly Used Water Treatment Power Supply Models
    (Custom models are available if not listed in the table).
    ModelOutput current AOutput voltage VPower KWInput current AInput voltage VWeight (KG)Width W * Length L * Height H
    GH10024100A24V2.4 12 220 17 380*400*170
    GH100100100A100V10 17 380 40 450*500*225
    GH120100120A100V12 20 380 40 450*500*225
    GH20015200A15V15 220 17 380*400*170
    GH20024200A24V4.8 380 40 450*500*225
    GH20036200A36V7.2 12 380 40 450*500*225
    GH20048200A48V9.6 16 380 40 450*500*225
    GH200100200A100V20 33 380 130 510*580*920
    GH30024300A24V7.2 12 380 40 450*500*225
    GH30036300A36V10.8 18 380 40 450*500*225
    GH30048300A48V14.4 24 380 95 510*580*690
    GH300100300A100V30 50 380 130 510*580*920
    GH33030330A30V9.9 16.5 380 40 450*500*225
    GH40030400A30V12 20 380 40 450*500*225
    GH50024500A24V12 20 380 95 510*580*690
    GH50036500A36V18 30 380 95 510*580*690
    GH50048500A48V24 40 380 95 510*580*690
    GH50012500A12V10 380 45 380*400*170
    GH60048600A48V28.8 48 380 95 510*580*920
    GH1000241000A24V24 40 380 95 510*580*690
    GH1000361000A36V36 60 380 130 510*580*920
    GH1000481000A48V48 80 380 130 510*580*920
    GH1000121000A12V12 20 380 45 480*525*310
    GH2000242000A24V48 80 380 130 510*580*920
    GH3000243000A24V72 120 380 165 530*600*1200
    GH40001004000A100V400 667 380 195 580*650*1400
    GH8000368000A36V288 480 380 235 600*680*1600
    GH100003610000A36V360 600 380 260 800*1350*1510

    Principle of Electrocoagulation

    Electrochemical methods are used to produce a variety of electrochemical reactions, including electrooxidation, electroreduction, electrocoagulation, electroflotation.

    1. Operating cost: ¥2-5 yuan/ton of water(depending on different water quality)
    2. Installed power: 5-10kw/ton of water per hour
    3. Water treatment capacity: 1-30tons/hour(no matter how big the power is, multiple rectifiers can be operated in parallel)
    Principle of Electrocoagulation
    Principle of Electrocoagulation

    Applications in EC Wastewater Treatment Systems

    In water treatment, it can remove turbidity, decolorization, algae removal, fluoride removal, ironremoval and other total metal ions, and also it has the function of sterilization and disinfection. It plays a role in flocculation and sedimentation, decolorization, degradation of COD, ammonianitrogen, silicon removal, etc, in drainage treatment. Especially for some high-difficulty wastewater treatment, it has an incomparable effect. currently, it is widely used in the oil field and oil well fracturing flowback fuid reinjection water treatment, anodizing decolorization and phosphorus removal water treatment.

    Structure

    The water treatment power supply primarily consists of a rectifier-filter circuit, a full-bridge converter circuit, a high-frequency transformer, a high-frequency rectifier-filter circuit, an auxiliary power circuit, and a main control unit. The main control unit circuit mainly comprises phase loss protection, temperature protection, overload protection, short-circuit protection, and a PWM circuit with PI regulation.

    The three-phase grid voltage is rectified and filtered after passing through the power switch, yielding a smoothed 520VDC supply for the inverter circuit. The inverter circuit primarily employs high-power MOSFET or IGBT modules to form a full-bridge converter. When the PWM output control signal drives the power modules through isolated drivers, two sets of diagonal transistors conduct alternately. This generates a high-frequency pulse voltage in the primary winding of the high-frequency transformer. The secondary voltage is transformed by the high-frequency transformer, rectified, and then supplies energy to the load.

    Key Features of Our Industrial EC Power Supply

    01
    Two states

    The power supply can operate in either voltage-regulated current-limited mode or current-regulated voltage-limited mode, with seamless switching between the two states.

    02
    Regulation accuracy

    DC output voltage regulation accuracy ranges from 50% to 100%. When input voltage fluctuates by 10% or load changes occur, the output voltage remains stable with regulation accuracy ≤0.5%.

    03
    Incorporates filtering functionality

    Incorporates filtering functionality to prevent interference with instruments during power-up, eliminate grid pollution, and mitigate current inrush phenomena.

    04
    Phase Loss Protection

    Automatically locks out when any phase is missing from the three-phase AC input. Resumes operation automatically after fault resolution.

    05
    Overcurrent Protection

    Automatically enters overcurrent shutdown and alarm state when current exceeds rated value.

    06
    Short-circuit protection

    In case of load short-circuit or internal component short-circuit, the circuit breaker automatically disconnects the power supply.

    07
    Over-temperature protection

    When abnormal temperatures of semiconductor components (e.g., IGBT, Schottky diodes) reach ≥80°C, the electronic switch on the main control board activates, locking the power supply to effectively protect the unit.

    Wastewater Treatment Experimental Device Structure Diagram

    The experimental setup primarily features a 50A 36V electrocoagulation power supply, an electrolysis tank, electrode plates, an adjustable-speed water pump, and associated wiring. The power supply accepts a standard 220V input and delivers a 50A 36V output for wastewater treatment.

    The water circulation system simulates real-world water flow, though it also operates independently with dedicated inlet and outlet ports. Users can adjust the electrode spacing, ensuring high experimental flexibility and testing accuracy. This system supports simulations of various wastewater treatment processes, such as electrocoagulation, electro-Fenton oxidation, and electrocatalytic oxidation (please consult customer service for details). After identifying optimal results through testing, operators can record the parameters for future engineering design and cost estimation.

    Wastewater Treatment Experimental Device Structure Diagram

    Control Panel

    • Touch the LCD control panel to choose constant current or constant voltage mode.
    • Customized poles reversal function, setting time, automatic positive and negative poles interchange output, suitable for complex experiments.
    • Industrial grade thickened heat dissipation aluminum material and high-speed running cooling fan can operate at full load for along time.
    Experimental Effect Pictures

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