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High Voltage Electrophoresis Rectifier 30A 150V

  • Output: 0-150V DC / 0-30A Adjustable

  • Power: 4.5kW Maximum

  • Key Feature: High Voltage Output for Deep Recess Coverage

  • Best For: Automotive Parts, Electrical Enclosures, Complex Geometry Components, Deep Recess Coating

    Electrophoresis Rectifier Overview

    The 30A 150V electrophoresis rectifier is an enhanced power system for demanding electrodeposition applications This unit combines high current output with increased voltage delivering superior throwing power and coating performance for complex geometries

    Product Parameters

    ModelCustomizable according to customer requirements
    Circuit Configuration:IGBT/PWM Three-phase AC380V/220V±10% (other options available)
    Input Voltage:50Hz/60Hz (other options available)
    Frequency:0-1000V (customizable upon request)
    Output Voltage:0-30000A (customizable upon request)
    Output Current:Current regulation accuracy ≤1%
    Output Accuracy:Voltage regulation accuracy ≤1%
    Output Display:Digital voltage and current meter display (display and operation are separate from the main unit)
    Adjustment Method:Intelligent digital adjustment
    Adjustment Range:Current 0-maximum, Voltage 0-maximum
    Time Control:20 working time settings available
    Slow Start Time:0-1000 second setting (specify upon ordering)
    Start Time Method:1. Current start (by adding workpiece)2. External button start switch (specify upon ordering)
    Work End Alarm Method:2. Alarm stops after 8 seconds1. Continuous alarm3. No alarm
    Output Filtering:LC filter (specify upon ordering)
    Output Waveform:30kHz DC square wave
    Output Interface:Standard RS485 communication interface (customizable upon request)
    Insulation Resistance:Input-Output: 25MQ
    Insulation Strength:Input-Chassis: 25MQ
    Operating Environment:Output-Chassis: 25MQ
    Protection Class:Input-Output: AC1500V, 10MA, Input Optical: AS158Y; 1MA;
    Cooling System:-15-40℃
    Storage Temperature:Storage temperature: -20-50°C
    Insulation Class:Class B. Suitable for continuous full-load operation. Protection against phase loss, overheating, overcurrent, short circuit, undervoltage, and overvoltage.
    Operating Status:Storage temperature: -20-50°C
    Holding Mode:Class B. Suitable for continuous full-load operation. Protection against phase loss, overheating, overcurrent, short circuit, undervoltage, and overvoltage.

    Key Features of the High Voltage Rectifier

    • Enhanced Throwing Power: The 150V output generates a powerful driving force for paint particles. This ensures complete coverage in box sections, deep channels, and other hard-to-reach areas, eliminating weak spots in the coating.
    • Precision Process Control: The system allows for precise setting of voltage and current limits. Moreover, a programmable voltage ramp feature enables a gentle start to the coating process, preventing initial defects.
    • Intelligent Spark Management: Integrated spark detection circuitry instantly responds to micro-discharges. Consequently, it minimizes coating damage and craters, leading to a higher first-pass yield and smoother finish.
    • Robust Industrial Design: Built for continuous operation in industrial paint shops, this high voltage rectifier features reliable components and protections suitable for the coating environment.

    Applications & Advantages

    This high voltage electrophoresis rectifier solves critical coating challenges in several industries.

    In automotive manufacturing, it provides the necessary voltage to ensure complete E-coat coverage inside door frames, rocker panels, and chassis components. This is fundamental for achieving the long-term corrosion warranty standards required by the industry.

    For electrical and industrial enclosure producers, the rectifier coats the interior of cabinets and boxes uniformly. As a result, it provides complete insulation and corrosion protection for sensitive electronics housed within.

    When coating parts with complex geometries like welded assemblies or heat sinks, the enhanced throwing power ensures paint reaches all surfaces evenly. Therefore, it eliminates the risk of premature corrosion starting at hidden, uncoated junctions.

    Ultimately, this rectifier is an investment in coating quality and product durability. It enables manufacturers to meet stringent performance specifications, reduce rework and warranty claims, and deliver more reliable products to their customers.

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