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3000A 18V Hard Chrome Electronic Commutation Rectifier

  • Output: 0-18V DC / 0-3000A Adjustable (Electronically Commutated)

  • Power: 54kW

  • Technology: Electronic Current Commutation (Periodic Reverse – PR)

  • Cooling: Industrial Closed-Loop Water Cooling

  • Best For: High-Strength Steel Components, Thick Chrome Deposits, Crack-Sensitive Applications, Heavy Machinery

    Product Introduction of 3000A 18V Hard Chrome Electronic Commutation Rectifier

    This 3000A 18V hard chrome electronic commutation rectifier is a high-power industrial DC power supply designed for heavy-duty hard chrome plating. Specifically, it integrates precise electronic commutation control to ensure uniform coating formation on complex workpieces. With a professional water cooling system, it supports continuous full-load operation and effectively dissipates high heat from heavy-duty working conditions. Meanwhile, it maintains extremely stable current and voltage output to avoid coating defects. As a result, it becomes an ideal core power solution for large-scale industrial hard chrome production lines.

    Core Selling Points of 3000A 18V Hard Chrome Electronic Commutation Rectifier

    • Stable 3000A 18V output with electronic commutation for high-quality hard chrome plating
    • Efficient water cooling system for long-hour full-load continuous operation
    • Precise electronic commutation to improve coating uniformity and adhesion
    • Ultra-low ripple and strong anti-interference performance
    • Industrial-grade design with complete protection functions

    Product Advantages of 3000A 18V Hard Chrome Electronic Commutation Rectifier

    This 3000A 18V hard chrome electronic commutation rectifier adopts advanced commutation control technology for more stable and precise plating performance. Furthermore, it maintains accurate current and voltage even under full load, which greatly enhances coating density and wear resistance.

    In addition, the water cooling structure provides efficient heat dissipation, extending equipment life and ensuring stable long-term operation. Moreover, the whole unit uses corrosion-resistant industrial components, adapting well to harsh plating workshop environments.

    Besides, it supports flexible parameter setting and external system linkage. Consequently, it can be customized to meet different production line and process requirements.

    Technical Parameters

    ParameterSpecification
    ModelCustomized according to customer requirements
    Circuit ModeIGBT / PWM
    Input VoltageSingle-phase AC220V / Three-phase AC380V (please consult customer service and leave a note when placing an order)
    Frequency50Hz / 60Hz (others customizable)
    Output VoltageAdjustable from 0 to max. specified value (customizable up to 10,000V)
    Output CurrentAdjustable from 0 to max. specified value (customizable up to 100,000A)
    Output AccuracyCurrent regulation accuracy ≤1% / Voltage regulation accuracy ≤1%
    Output DisplayDigital voltage and current meter display (display and control unit separated from main unit)
    Adjustment RangeCurrent: 0–rated value; Voltage: 0–rated value
    EfficiencyOverall efficiency ≥92%
    Output InterfaceRS485 communication or 4-20mA analog function interface (requires customization)
    Insulation ResistanceInput–Output: ≥5MΩ
    Input–Enclosure: ≥5MΩ
    Output–Enclosure: ≥5MΩ
    Dielectric StrengthInput–Output: AC1500V, 10mA, 1 minute
    Input–Enclosure: AC1000V, 10mA, 1 minute
    Operating Environment-15°C to +40°C
    Protection RatingIP20
    Cooling SystemWater-cooled / Air-cooled (requires consultation for customization)
    Storage Temperature-20°C to +50°C
    Operating ConditionSuitable for full-load continuous operation
    Protection ModesPhase loss, over-temperature, over-current, short circuit, under-voltage, over-voltage protection

    Hard Chrome Model Selection

    Custom models available. Input Voltage: 380V

    Hard Chrome Plating Rectifier Model Selection (Any Model Customizable)
    Air-Cooled
    ModelOutput Current (A)Output Voltage (V)Input Voltage (V)Weight (KG)W×L×H (mm)
    YG50050012/15/1838050510×580×230
    YG80080012/15/1838070510×580×690
    YG1000100012/15/1838070510×580×690
    YG1500150012/15/1838080510×580×690
    YG2000200012/15/18380105510×580×920
    YG3000300012/15/18380130510×580×920
    YG4000400012/15/18380160510×580×1160
    YG5000500012/15/18380200510×580×1620
    YG6000600012/15/18380215510×580×1620
    YG8000800012/15/18380450700×900×1780
    YG120001200012/15/18380560570×830×2010
    Water-Cooled
    ModelOutput Current (A)Output Voltage (V)Input Voltage (V)Weight (KG)W×L×H (mm)
    YG1000100012/15/1838065480×730×270
    YG2000200012/15/18380100660×1320×370
    YG3000300012/15/18380110660×1320×370
    YG4000400012/15/18380120660×1320×370
    YG5000500012/15/18380150500×640×1130
    YG6000600012/15/18380165500×670×1450
    YG8000800012/15/18380290500×670×1450
    YG100001000012/15/18380320600×800×1750
    YG120001200012/15/18380330600×800×1750
    YG150001500012/15/18380450800×1350×1620
    YG180001800012/15/18380800860×1480×1850
    YG200002000012/15/18380900860×1480×1850
    YG300003000012/15/183801000860×1480×1850
    YG400004000015/183801450860×1480×1850
    YG500005000015/183801700860×1480×1850
    YG600006000015/183802100860×1480×1850
    YG8000080000183802600860×1480×1850
    ItemDetails
    Function SelectionSingle timer, Dual timer, Triple timer, Multi‑segment timer, Automatic reverse polarity
    Control ModeEquipped with remote control box, RS485

    Power(W) = Output Voltage(V) × Output Current(A)

    We can provide:

    The product comes with a one-year warranty and boasts a service life of over 10 years. It supports both Constant Current and Constant Voltage modes, and it also includes a programmable ramp-up function for current or voltage settings. For time-sensitive applications, you can use the timed operation mode. Moreover, the multi-segment function allows you to vary constant current or voltage levels over time. The device further offers an RS485 communication interface, automatic polarity reversal, and a minute-level timing function. If you need customization, please contact us for further details.

    Electronic Commutation and Dual-Timer

    1.  Stop Button

        Immediately stops the power supply and oxidation process.

    2.  Restart Button

        Resets faults and restarts the system.

    3.  Work Indicator

        Lights when the power supply is operating normally.

    4.  Overload Indicator

        Lights when output current exceeds the rated limit.

    5.  Overheat Indicator

        Lights when internal temperature exceeds the safety threshold.

    6.  Fault Indicator

        Lights when equipment or process abnormalities are detected.

    7.  Voltage Display (V)

        Shows real-time output voltage value.

    8.  Current Display (A)

        Shows real-time output current value.

    9.  Timer 1

        First independent timer for setting process duration.

    10. Timer 2

        Second independent timer for setting process duration.

    11. Regulate 1

        Adjustment knob for the first channel’s output voltage/current.

    12. Regulate 2

        Adjustment knob for the second channel’s output voltage/current.

    13. Mode Switch 1

        Toggles between constant voltage (CV) and constant current (CC) modes.

    14. ON/OFF Switch

        Controls the main power of the power supply.

    15. Mode Switch 2

        Additional function/mode selection switch.

    16. Process Control Switch

        Switches between different process recipes or operating modes.

    Scope of Application of 3000A 18V Hard Chrome Electronic Commutation Rectifier

    This 3000A 18V hard chrome electronic commutation rectifier is widely used in heavy industrial hard chrome plating scenarios, such as large rolls, hydraulic parts, engineering machinery components, and precision moulds. In particular, it is perfectly suited for automatic large-scale production lines and high-thickness hard chrome processing, which is the core power guarantee for heavy industrial surface treatment.

    Additionally, it performs excellently in complex workpiece plating and high-load industrial scenarios, effectively adapting to the harsh working environment of heavy industry. Moreover, whether it is used in centralized plating workshops or connected to automated production lines, it can maintain stable output, ensure high coating quality, and avoid plating defects caused by unstable power supply.

    Why Choose Our 3000A 18V Hard Chrome Electronic Commutation Rectifier

    To begin with, we specialize in R&D and manufacturing of high-power electronic commutation rectifiers, specifically designed for heavy industrial hard chrome plating needs. Besides, our professional team provides full customization services, tailoring parameters, interfaces, and functions to perfectly match your production process requirements.

    Meanwhile, each unit undergoes strict full-load aging and safety tests before delivery, effectively ensuring long-term stable operation and avoiding production interruptions. Furthermore, we provide professional technical support and efficient after-sales service, promptly solving any operational problems to guarantee uninterrupted production.

    Overall, with its high power output, reliable electronic commutation, and durable water-cooled design, our 3000A 18V hard chrome electronic commutation rectifier is a cost-effective core power solution for heavy-duty industrial plating, fully meeting the high-load demands of large-scale industrial surface treatment.

    Learn more about related products:Air-Cooled Hard Chrome Rectifier

    Frequently Asked Questions (FAQs) About Gaohui Power Supply

    Q: Do you have a price list for your products?

    A: Products with the same nominal specifications often serve different industries, and they may carry different detailed parameter requirements. These differences directly affect production costs and technical solutions, so final prices will vary accordingly. For this reason, we recommend you contact us directly to receive a precise and tailored quotation.

    Q: How can I obtain detailed technical specifications and images for a specific product?

    A: We assign specialized consultants to support each industry sector. If you need further information, simply reach out to us. After we confirm your request, we will immediately send you the full technical datasheets and product images you need.

    Q: What should I do if I cannot find the specific output current and voltage specifications I require?

    A: We focus on custom non-standard industrial power supplies, so we can fully adjust output current and voltage to match your exact needs. The products shown on our website only represent part of our actual range, as we do not list every model online. If you cannot find your desired specifications, please contact us directly. We will work with you to confirm your exact requirements, or we can guide you to select the most suitable parameters based on your industry standards. We will provide complete technical specifications and dimension drawings so you can fully understand the product.

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