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200A 48V IGBT Continuous Plating Rectifier for Reel-to-Reel Connector Lines

    The Continuous Plating Rectifier from Gaohui Rectifier powers high-speed reel-to-reel lines for connectors and lead frames. This Continuous Plating Rectifier provides steady DC at elevated voltage for uninterrupted runs. Furthermore, the Continuous Plating Rectifier responds fast to load changes. Therefore, strip plating lines maintain uniform thickness at speed.

    Cooling: Forced Air | Application: Reel-to-Reel Strip | Ripple: ≤2% | Interface: RS485

    Applications and Use Cases

    The 200A 48V rectifier drives multi-tank continuous plating lines where strip passes through 3 to 8 cells in series. It is ideal for tin-nickel and silver plating on electronic connectors. Specifically, the 48V output overcomes combined resistance of long bus bars and multiple cells. For example, a connector line at 30 m/min draws 150 to 200A continuously.

    Moreover, the RS485 interface syncs current density to line speed via PLC. As the strip accelerates, current automatically increases proportionally. Consequently, coating thickness stays within ±5% across the strip.

    Moreover, the rectifier supports both rack and reel-to-reel modes. Switching between strip and rack takes minutes. Consequently, connector manufacturers also run small-batch rack orders on the same line.

    Technical Specifications

    ParameterValue
    AC Input VoltageAC 380V ±10%, 3-phase
    DC Output Current0–200A adjustable
    DC Output Voltage0–48V adjustable
    Cooling MethodForced air
    Ripple Factor≤2%
    CommunicationRS485 + 0-10V analog
    Response Time<1 ms
    Dimensions600 × 500 × 300 mm
    Weight75 kg
    Specifications subject to change. Custom designs available upon request.

    We can provide:
    The product comes with a one-year warranty and boasts a service life of over 10 years. It supports both Constant Current and Constant Voltage modes, and it also includes a programmable ramp-up function for current or voltage settings. For time-sensitive applications, you can use the timed operation mode. Moreover, the multi-segment function allows you to vary constant current or voltage levels over time. The device further offers an RS485 communication interface, automatic polarity reversal, and a minute-level timing function. If you need customization, please contact us for further details.

    Continuous Plating Rectifier Key Advantages

    • RS485 and 0-10V analog control syncs to line speed via PLC
    • <1 ms response to load changes as strip accelerates
    • 48V output covers up to 8 series plating cells
    • ≤2% ripple ensures uniform tin-nickel on connectors
    • Ideal for reel-to-reel lines at 20 to 60 m/min
    • Moreover, Gaohui Rectifier supports line integration with existing PLC systems. Our engineers help map the 0-10V and RS485 signals to your conveyor speed. Consequently, the strip plating line runs as one synchronized system.

    Related Models:
    Need higher voltage? View 4000A Air Cooled Rectifier for rack lines.
    Small strip? Check the Copper Strike Rectifier.

    Frequently Asked Questions (FAQs) About Gaohui Power Supply

    Q: Do you have a price list for your products?

    A: Products with the same nominal specifications often serve different industries, and they may carry different detailed parameter requirements. These differences directly affect production costs and technical solutions, so final prices will vary accordingly. For this reason, we recommend you contact us directly to receive a precise and tailored quotation.

    Q: How can I obtain detailed technical specifications and images for a specific product?

    A: We assign specialized consultants to support each industry sector. If you need further information, simply reach out to us. After we confirm your request, we will immediately send you the full technical datasheets and product images you need.

    Q: What should I do if I cannot find the specific output current and voltage specifications I require?

    A: We focus on custom non-standard industrial power supplies, so we can fully adjust output current and voltage to match your exact needs. The products shown on our website only represent part of our actual range, as we do not list every model online. If you cannot find your desired specifications, please contact us directly. We will work with you to confirm your exact requirements, or we can guide you to select the most suitable parameters based on your industry standards. We will provide complete technical specifications and dimension drawings so you can fully understand the product.

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