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Hard Chrome Power Supply 20000A 18V N+1 System

  • Output: 18V DC / 20000A (360kW)

  • Core Tech: N+1 Redundant Modular Design

  • Key Process: Automatic Periodic Reverse (PR)

  • Cooling: Water Cooling

    Product Introduction

    Our hard chrome power supply delivers 20000A 18V with an N+1 redundant design. Specifically, it serves heavy-duty industrial hard chrome plating that runs continuously under high loads.

    The water cooling system maintains stable performance during long hours of full-load operation. Furthermore, the N+1 modular structure effectively prevents production downtime and greatly improves overall system reliability.

    It provides steady high-current, low-voltage output to form dense, uniform, and wear-resistant hard chrome coatings. In addition, we engineer this unit to solve common industry pain points such as unstable output, high ripple, and poor heat dissipation.

    Its corrosion-resistant structure works reliably in harsh workshops with acid mist and high humidity. As a result, it acts as a stable power core for large-scale hard chrome plating lines.

    Core Selling Points of Hard Chrome Power Supply

    • 20000A ultra-high-current output for heavy-duty hard chrome plating
    • N+1 redundant system ensures uninterrupted production and high reliability
    • Efficient water cooling for stable long-term full-load operation
    • Ultra-low ripple (≤1%) for uniform and high-quality hard chrome layers
    • Fully customizable parameters, structure and interface for production matching
    • CC/CV dual-mode control for consistent and precise plating process

    Product Advantages of Hard Chrome Power Supply

    High Efficiency & Output Stability

    Our hard chrome power supply uses advanced high-frequency IGBT technology. Consequently, it reaches over 92% energy efficiency and reduces long-term operating costs.

    The unit maintains extremely steady current and voltage even at full 20000A load. Moreover, this stability directly improves coating uniformity and reduces common defects like uneven thickness and poor adhesion.

    Superior Cooling & Durability

    The dedicated water cooling system rapidly dissipates high-power heat. As a result, it controls temperature rise and avoids unexpected overheating shutdowns.

    This design extends component life and lowers maintenance frequency. Additionally, we use anti-corrosion materials and sealed structures to withstand harsh plating environments.

    N+1 Redundancy & Flexible Control

    The N+1 redundant system keeps production running even if one module needs service. Meanwhile, the user-friendly control system supports manual adjustment and PLC/RS485 automation linkage.

    These features boost production efficiency and cut labor costs. Furthermore, we fully customize each unit to match your process, workpiece size, and production schedule.

    Technical Parameters of Hard Chrome Power Supply

    ParameterSpecification
    ModelCustomized according to customer requirements
    Circuit ModeIGBT / PWM
    Input VoltageSingle-phase AC220V / Three-phase AC380V (please consult customer service and leave a note when placing an order)
    Frequency50Hz / 60Hz (others customizable)
    Output VoltageAdjustable from 0 to max. specified value (customizable up to 10,000V)
    Output CurrentAdjustable from 0 to max. specified value (customizable up to 100,000A)
    Output AccuracyCurrent regulation accuracy ≤1% / Voltage regulation accuracy ≤1%
    Output DisplayDigital voltage and current meter display (display and control unit separated from main unit)
    Adjustment RangeCurrent: 0–rated value; Voltage: 0–rated value
    EfficiencyOverall efficiency ≥92%
    Output InterfaceRS485 communication or 4-20mA analog function interface (requires customization)
    Insulation ResistanceInput–Output: ≥5MΩ
    Input–Enclosure: ≥5MΩ
    Output–Enclosure: ≥5MΩ
    Dielectric StrengthInput–Output: AC1500V, 10mA, 1 minute
    Input–Enclosure: AC1000V, 10mA, 1 minute
    Operating Environment-15°C to +40°C
    Protection RatingIP20
    Cooling SystemWater-cooled / Air-cooled (requires consultation for customization)
    Storage Temperature-20°C to +50°C
    Operating ConditionSuitable for full-load continuous operation
    Protection ModesPhase loss, over-temperature, over-current, short circuit, under-voltage, over-voltage protection

    Hard Chrome Model Selection

    Custom models available. Input Voltage: 380V

    Hard Chrome Plating Rectifier Model Selection (Any Model Customizable)
    Air-Cooled
    ModelOutput Current (A)Output Voltage (V)Input Voltage (V)Weight (KG)W×L×H (mm)
    YG50050012/15/1838050510×580×230
    YG80080012/15/1838070510×580×690
    YG1000100012/15/1838070510×580×690
    YG1500150012/15/1838080510×580×690
    YG2000200012/15/18380105510×580×920
    YG3000300012/15/18380130510×580×920
    YG4000400012/15/18380160510×580×1160
    YG5000500012/15/18380200510×580×1620
    YG6000600012/15/18380215510×580×1620
    YG8000800012/15/18380450700×900×1780
    YG120001200012/15/18380560570×830×2010
    Water-Cooled
    ModelOutput Current (A)Output Voltage (V)Input Voltage (V)Weight (KG)W×L×H (mm)
    YG1000100012/15/1838065480×730×270
    YG2000200012/15/18380100660×1320×370
    YG3000300012/15/18380110660×1320×370
    YG4000400012/15/18380120660×1320×370
    YG5000500012/15/18380150500×640×1130
    YG6000600012/15/18380165500×670×1450
    YG8000800012/15/18380290500×670×1450
    YG100001000012/15/18380320600×800×1750
    YG120001200012/15/18380330600×800×1750
    YG150001500012/15/18380450800×1350×1620
    YG180001800012/15/18380800860×1480×1850
    YG200002000012/15/18380900860×1480×1850
    YG300003000012/15/183801000860×1480×1850
    YG400004000015/183801450860×1480×1850
    YG500005000015/183801700860×1480×1850
    YG600006000015/183802100860×1480×1850
    YG8000080000183802600860×1480×1850
    ItemDetails
    Function SelectionSingle timer, Dual timer, Triple timer, Multi‑segment timer, Automatic reverse polarity
    Control ModeEquipped with remote control box, RS485

    Power(W) = Output Voltage(V) × Output Current(A)

    The product comes with a one-year warranty and boasts a service life of over 10 years. It supports both Constant Current and Constant Voltage modes, and it also includes a programmable ramp-up function for current or voltage settings. For time-sensitive applications, you can use the timed operation mode. Moreover, the multi-segment function allows you to vary constant current or voltage levels over time. The device further offers an RS485 communication interface, automatic polarity reversal, and a minute-level timing function. If you need customization, please contact us for further details.

    Scope of Application with Hard Chrome Power Supply

    This hard chrome power supply suits large industrial hard chrome plating. Specifically, it works for heavy rolls, large hydraulic cylinders, marine parts, automotive molds, and engineering components.

    It fits fully automatic lines, semi-automatic systems, and high-power centralized plating stations. In particular, the N+1 design makes it ideal for production that requires zero downtime.

    We offer customized solutions for special workpiece sizes and plating requirements. Accordingly, these adjustments ensure consistent coating quality and stable production efficiency.

    Why Choose Our Hard Chrome Power Supply

    Focus on Industrial Reliability

    Reliability, stability, and customization matter most in high-power hard chrome plating. Notably, our N+1 power supply excels in all three key areas.

    It supports continuous production and improves coating quality. Besides, it reduces failure risks and forms a smart long-term investment for your line.

    Expert Customization & Rich Experience

    We focus on customized industrial power solutions. In fact, our team has years of experience building extra-high-current hard chrome power supplies.

    We deeply understand plating requirements in current stability, cooling, and redundancy. Accordingly, we adjust parameters, dimensions, and modules to fully match your production line.

    Strict Quality Control & Professional Testing

    Our factory runs complete production and strict quality control systems. Moreover, we carefully check every step from component selection to final assembly.

    Each unit completes full aging, load, and redundancy simulation tests before delivery. Additionally, international certifications back product safety and compliance.

    Comprehensive After-Sales Support

    We provide a one-year warranty and 7×24-hour technical support. Furthermore, our team responds quickly to operational issues and maintenance needs.

    Modular production and efficient logistics ensure short delivery times. As a result, you can deploy the power supply rapidly without long delays.

    Trusted Long-Term Partner

    We consistently focus on customization, quality, and service. For this reason, many industrial hard chrome plating businesses trust us as their long-term partner.

    Our power supply brings stable continuous production, higher qualification rates, and lower maintenance costs. Ultimately, it ensures worry-free long-term operation for your entire plating line.

    Learn more about related products:Decorative Chrome Rectifier

    Frequently Asked Questions (FAQs) About Gaohui Power Supply

    Q: Do you have a price list for your products?

    A: Products with the same nominal specifications often serve different industries, and they may carry different detailed parameter requirements. These differences directly affect production costs and technical solutions, so final prices will vary accordingly. For this reason, we recommend you contact us directly to receive a precise and tailored quotation.

    Q: How can I obtain detailed technical specifications and images for a specific product?

    A: We assign specialized consultants to support each industry sector. If you need further information, simply reach out to us. After we confirm your request, we will immediately send you the full technical datasheets and product images you need.

    Q: What should I do if I cannot find the specific output current and voltage specifications I require?

    A: We focus on custom non-standard industrial power supplies, so we can fully adjust output current and voltage to match your exact needs. The products shown on our website only represent part of our actual range, as we do not list every model online. If you cannot find your desired specifications, please contact us directly. We will work with you to confirm your exact requirements, or we can guide you to select the most suitable parameters based on your industry standards. We will provide complete technical specifications and dimension drawings so you can fully understand the product.

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