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150A 500V Single-pulse Electrocoagulation Rectifier

  • Output: 0-500V DC / 0-150A (Single-pulse Mode)

  • Power: 75kW

  • Application: High-Voltage Electrocoagulation Water Treatment

  • Best For: Low-Conductivity Wastewater, High-Resistance Effluents, Sludge Minimization, Advanced Industrial Pretreatment

    Single-pulse Electrocoagulation Rectifier Introduction

    This 150A 500V single-pulse electrocoagulation rectifier delivers specialized high-voltage pulsed DC power designed to overcome the limitations of conventional systems. Consequently, it enables efficient treatment of low-conductivity or high-resistance wastewater streams by providing sufficient voltage to drive the coagulation process while utilizing pulsed operation to optimize efficiency and electrode life.

    Technical Specifications

    ParameterSpecification
    Input Power380VAC Three-Phase, 50/60Hz
    DC Output0-500V DC / 0-150A
    Pulse Frequency0.1-50 Hz Adjustable
    Duty Cycle5%-95% Adjustable
    Voltage Stability≤ ±1%
    Current Stability≤ ±1.5%
    Control InterfaceIndustrial Touchscreen with Process Simulation
    Special FeaturesAutomatic Voltage Adaptation, Sludge Dry Solids Optimization, RS485/Modbus
    CoolingAir Cooling
    ProtectionsOCP, OVP, OTP, Arc Detection, Insulation Monitoring, Water Ingress

    Key Features

    • High-Voltage Penetration for Tough Waters: This electrocoagulation rectifier generates up to 500V, effectively treating wastewater with low ionic strength or high resistivity. Therefore, it expands the application of electrocoagulation to previously challenging streams like certain landfill leachates, RO concentrates, or diluted industrial effluents.
    • Intelligent Pulsed Operation: The single-pulse mode with adjustable frequency and duty cycle allows the current to be delivered in controlled bursts. As a result, this minimizes electrode passivation, reduces energy consumption by up to 40%, and promotes the formation of denser, more settleable flocs.
    • Process Automation & Optimization: Built-in algorithms can automatically adjust output voltage based on real-time water conductivity. Moreover, a dedicated "sludge minimization" mode optimizes pulse parameters to reduce sludge volume by weight, significantly lowering downstream disposal costs.
    • Robust & Safe Industrial Design: Engineered with arc detection and insulation monitoring for safe high-voltage operation. Furthermore, the IP54-rated cooling system ensures reliable performance in humid or demanding plant environments, protecting against dust and water splashes.

    Applications & Advantages

    This high-voltage pulsed rectifier solves complex wastewater challenges across multiple industries.

    In Power & Mining, it treats acidic mine drainage and flue gas desulfurization wastewater with high suspended solids and variable conductivity. Importantly, the high voltage ensures process stability even when contaminant concentrations fluctuate.

    For Chemical & Pharmaceutical Manufacturing, it handles complex organic streams and treats wastewater with low salt content. Additionally, the pulsed operation provides a non-chemical alternative for breaking emulsions and precipitating toxic metals.

    In Zero Liquid Discharge (ZLD) Pretreatment, it reduces scaling ions and organic foulants from reverse osmosis feed water. Ultimately, this protects downstream membrane systems and improves overall ZLD process efficiency and reliability.

    Finally, this 150A 500V rectifier represents the cutting edge of electrochemical water treatment technology. For this reason, it provides a versatile, efficient, and robust solution for industries facing stringent discharge regulations and complex wastewater compositions.

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