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Anodizing Rectifier | 1500A 100V Water-Cooled Rectifier

  • Output: 0-100V DC / 0-1500A Adjustable

  • Power: 150kW

  • Application: Mega-Scale Industrial Anodizing Production

  • Best For: Architectural Aluminum Extrusions, Aircraft Fuselage Sections, Large Industrial Racks, High-Volume Job Shops

    Anodizing Rectifier Introduction

    The 1500A 100V anodizing rectifier delivers high-current DC power for industrial anodizing operations. Specifically, this anodizing rectifier is engineered for creating consistent, high-quality oxide layers on aluminum components. Consequently, it enables superior corrosion resistance, enhanced durability, and uniform finish quality. Furthermore, this anodizing rectifier supports continuous production environments with its robust water-cooled design.

    Technical Specifications

    ParameterSpecification
    Input Power400VAC+ Three-Phase, 50/60Hz (Custom Configurable)
    DC Output0-100V DC / 0-1500A
    Voltage Stability≤ ±1%
    Current Stability≤ ±1.5%
    Output Ripple≤ 3%
    Control InterfaceIndustrial Multi-Station HMI with Centralized SCADA
    Special FeaturesMulti-Zone Independent Current Control, Predictive Load Balancing, Centralized Process Data Management
    CoolingWater Cooling
    ProtectionsMulti-Level OCP, OVP, OTP, Phase Imbalance, Tank Voltage Monitoring, Ground Fault Array

    Available Standard Models (Customizable) of Anodizing Rectifier

    Anodizing Power Supply Model Selection (Any model can be customized)
    General Anodizing Power Supply
    (Below 30V, with timer control head, for conventional anodizing)
    ModelOutput Current (A)Output Voltage (V)Power (KW)Input Current (A)Input Voltage (V)Weight (KG)W×L×H (mm)
    YH200018200018366038050400×500×630
    YH300018300018549038070400×500×630
    YH30002030002060100380100500×620×1150
    YH30002430002472120380120500×620×1150
    YH40001840001872120380120500×620×1150
    YH40002040002080133380120500×620×1150
    YH40002440002496160380120500×620×1150
    YH50001850001890150380120500×620×1150
    YH500020500020100167380120500×620×1150
    YH500024500024120200380130500×620×1150
    YH600018600018108180380130500×620×1150
    YH600020600020120200380130500×620×1150
    YH600024600024144240380180500×620×1150
    YH800018800018144240380180500×670×1450
    Advanced Anodizing Power Supply
    (Above 30V, touch screen PLC control, for hard anodizing)
    ModelOutput Current (A)Output Voltage (V)Power (KW)Input Current (A)Input Voltage (V)Weight (KG)W×L×H (mm)
    YY20004020004080133380135600×750×1300
    YY200060200060120200380150600×750×1300
    YY200080200080160267380180600×750×1300
    YY300040300040120200380200600×750×1300
    YY400050400050200333380250600×750×1300
    YY400050400060240400380250800×1150×1300
    YY500050500050250417380300800×1150×1300
    YY500060500060300500380300800×1150×1300
    YY600060600060360600380300800×1150×1300
    YY600080600080480800380300800×1150×1300
    YY5050501507.51338040420×500×320

    Power(KW) = Output Voltage(V) × Output Current(A)

    We will provide:

    The product comes with a one-year warranty and boasts a service life of over 10 years. It supports both Constant Current and Constant Voltage modes, and it also includes a programmable ramp-up function for current or voltage settings. For time-sensitive applications, you can use the timed operation mode. Moreover, the multi-segment function allows you to vary constant current or voltage levels over time. The device further offers an RS485 communication interface, automatic polarity reversal, and a minute-level timing function. If you need customization, please contact us for further details.

    Hard Anodizing Power Supply — Touchscreen Control Unit

    1.  ID

        Process/program number, used to select or switch between different stored recipes.

    2.  Stage

        The current step number in a multi-step ladder process (supports up to 20 stages).

    3.  Set_U

        Target set voltage value (DC 0–160V adjustable).

    4.  Rise_T./sec

        Rise time (soft start time) in seconds, adjustable from 0–999 seconds.

    5.  Keep_T./min

        Hold time in minutes/seconds, adjustable from 1–9999 seconds/minutes.

    6.  Stage List (Set_I / Set_U / Rise_T / Keep_T)

        Parameter table for multi-step processes, supporting up to 20 stages. Each stage can be independently configured with target current, target voltage, ramp-up time, and hold time.

    7.  RUN

        Start button to begin power output according to the selected process.

    8.  OFF / CV

        - `OFF`: Stop button to halt power output.

        - `CV`: Constant Voltage mode for steady output voltage control.

    9.  single stage

        Single-step mode, runs only the selected stage without multi-step cycling.

    10. U/I curve

        Voltage/Current curve mode, controls the process primarily by current profile.

    11. Power Good

        Power supply ready indicator, lights green when the unit is healthy and ready to start.

    12. Menu

        Main menu button to access system settings, parameter configuration, fault logs, and stored recipes.

    13. AH Reset

        Amp-hour reset button to clear the accumulated Act.AH value.

    14. AH Show / Alarm Mode

        - `AH Show`: Amp-hour display toggle.

        - `Alarm Mode`: Configuration for fault response and alarm behavior.

    15. Set AH

        Target amp-hour value for charge-based automatic stop control.

    16. Act.AH

        Actual accumulated amp-hours (total charge consumed during the process).

    17. Run Time

        Elapsed runtime timer for the current process.

    18. U (Voltage)

        Real-time output voltage display (large digits, unit: V).

    19. I (Current)

        Real-time output current display (large digits, unit: A).

    Key Features of This Anodizing Rectifier

    • High-Current Capacity for Large-Scale Production: Firstly, this rectifier delivers 1500A at 100V. Therefore, it provides the power needed for large-scale anodizing operations. Additionally, it processes aluminum profiles, sheets, and components efficiently. Thus, it handles high-volume production lines with ease.
    • Precision Control for Consistent Quality: Secondly, the system offers ≤ ±1% control accuracy. Specifically, high-frequency switching enables fast response speed. Additionally, this anodizing rectifier maintains precision throughout the entire process. Thus, users achieve consistent results batch after batch.
    • Energy-Efficient Design: Moreover, the unit features compact size and light weight. In fact, it is only 1/5 to 1/10 the size of traditional silicon-controlled rectifiers. Therefore, it reduces energy consumption significantly. Additionally, it occupies minimal floor space.
    • Water-Cooled Reliability for Continuous Operation: Finally, the closed-loop water-cooling system manages substantial heat. Specifically, it handles high-power anodizing cycles over long durations. Therefore, this rectifier ensures stable performance in demanding environments. Furthermore, it minimizes downtime and maintenance costs.
    • Comprehensive Protection Functions: Additionally, the system features multiple safeguards. Specifically, it protects against phase loss, overvoltage, and undervoltage. Likewise, it includes protection for short circuits, overcurrent, and overheating. Thus, it provides all-around protection for equipment and operation.

    Applications & Advantages

    This anodizing rectifier is widely used in surface treatment applications. These includefor example:

    In Aluminum Profile Anodizing, it treats architectural profiles, window frames, and structural components. Specifically, it ensures uniform coating thickness. Additionally, it provides consistent color matching for decorative finishes.

    For Automotive Applications, this anodizing rectifier treats wheels, trim components, and engine parts. Specifically, it enhances corrosion resistance. Additionally, it improves durability and appearance.

    In Aerospace Manufacturing, it anodizes structural components, brackets, and fittings. Specifically, it meets stringent quality requirements. Furthermore, it ensures compliance with aerospace specifications.

    For Consumer Electronics, this anodizing rectifier treats housings, bezels, and components. Specifically, it provides scratch-resistant finishes. Additionally, it enables precise color control.

    Ultimately, this 1500A 100V anodizing rectifier represents a reliable power solution for industrial anodizing operations. Specifically, it combines high power output with precision control. Thus, it enables manufacturers to produce high-quality anodized coatings for demanding applications.

    Frequently Asked Questions (FAQs) About Gaohui Power Supply

    Q: Do you have a price list for your products?

    A: Products with the same nominal specifications often serve different industries, and they may carry different detailed parameter requirements. These differences directly affect production costs and technical solutions, so final prices will vary accordingly. For this reason, we recommend you contact us directly to receive a precise and tailored quotation.

    Q: How can I obtain detailed technical specifications and images for a specific product?

    A: We assign specialized consultants to support each industry sector. If you need further information, simply reach out to us. After we confirm your request, we will immediately send you the full technical datasheets and product images you need.

    Q: What should I do if I cannot find the specific output current and voltage specifications I require?

    A: We focus on custom non-standard industrial power supplies, so we can fully adjust output current and voltage to match your exact needs. The products shown on our website only represent part of our actual range, as we do not list every model online. If you cannot find your desired specifications, please contact us directly. We will work with you to confirm your exact requirements, or we can guide you to select the most suitable parameters based on your industry standards. We will provide complete technical specifications and dimension drawings so you can fully understand the product.

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