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100A 20V Electrolytic Polishing Rectifier Air-cooled

  • Output: 0-20V DC / 0-100A Adjustable

  • Power: 2kW

  • Application: Electrochemical Polishing (Electropolishing)

  • Best For: Stainless Steel Polishing, Aluminum Brightening, Medical Device Finishing, Decorative Metal Surface Enhancement

    Electrolytic Polishing Rectifier Introduction

    This 100A 20V electrolytic polishing rectifier delivers the precise, high-current DC power essential for the electropolishing process. Consequently, it enables the controlled anodic dissolution of micro-surface peaks on metal workpieces, resulting in a smooth, bright, and corrosion-resistant finish that surpasses mechanical polishing.

    Technical Specifications

    ParameterSpecification
    Input Power380VAC Three-Phase, 50/60Hz
    DC Output0-20V DC / 0-100A
    Voltage Stability≤ ±1.5%
    Current Stability≤ ±2%
    Ripple Coefficient≤ 3%
    Control InterfaceDigital Touch Panel with Process Presets
    Special FeaturesVoltage Ramp Control, Automatic Temperature Compensation Interface, Polarity Protection
    CoolingAir Cooling
    ProtectionsOCP, OVP, OTP, Short Circuit, Electrolyte Over-temperature, Phase Loss

    Key Features

    • Precision Current Control for Uniform Polishing: This electrolytic polishing rectifier provides highly stable current output. Therefore, it ensures a consistent and uniform dissolution rate across the entire workpiece surface, which is critical for achieving a flawless, mirror-like finish without streaks or spots.
    • Optimized Voltage Range for Electropolishing: The 0-20V output is specifically suited for common electropolishing electrolytes and processes. Moreover, features like voltage ramp control allow for a gentle start, minimizing initial pitting and ensuring a smoother final surface.
    • High-Current Capacity for Productivity: With 100A output, it can handle larger workpieces, batch processing, or achieve faster polishing times. Furthermore, the robust three-phase power input and efficient cooling system support continuous, high-throughput operation in production environments.
    • Process Integration & Safety: An interface for automatic temperature compensation allows the rectifier to adjust output based on electrolyte temperature, maintaining process consistency. Additionally, comprehensive electrical and chemical safety protections safeguard both the equipment and the polishing bath.

    Applications & Advantages

    This high-performance rectifier is key to achieving superior surface finishes in demanding industries.

    In Medical & Pharmaceutical Equipment manufacturing, it polishes stainless steel vessels, pipes, and fittings to meet strict hygienic and cleanability standards (e.g., FDA, GMP). Importantly, the electropolished surface minimizes bacterial adhesion and is easy to sterilize.

    For Food Processing & Beverage Equipment, it creates smooth, crevice-free surfaces on tanks, valves, and conveyor parts. As a result, this prevents product buildup and facilitates easier cleaning, enhancing both safety and operational efficiency.

    In Architectural & Decorative Metalwork, it produces a bright, reflective finish on stainless steel handrails, sculptures, and architectural features. Ultimately, this provides a durable, aesthetic finish that is resistant to fingerprints and atmospheric corrosion.

    Finally, this 100A 20V rectifier transforms the complex process of electropolishing into a controllable and repeatable production step. For this reason, it is an indispensable tool for any facility seeking to enhance product value, performance, and aesthetics through advanced electrochemical finishing.

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