The 1000A 12V water-cooled synchronous rectifier maintains steady current output under continuous heavy load. Furthermore, its water cooling design keeps internal temperature low for long-hour nonstop production.
The 1000A 12V Water-cooled Synchronous Rectifier is a high-efficiency industrial power supply specially optimized for high-current low-voltage electroplating and electrolysis processes. Different from conventional ordinary rectifiers that adopt diode rectification, this equipment uses advanced synchronous rectification technology to greatly reduce conduction loss and heat generation. It effectively solves the problems of high energy consumption and serious thermal drift of traditional rectifiers during long-hour continuous operation.
This 1000A 12V Water-cooled Synchronous Rectifier supports full stepless adjustment of 0-1000A current and 0-12V voltage, fully matching the power demand of rack plating, barrel plating and various heavy-duty electrolytic pretreatment processes. Equipped with a closed-loop circulating water cooling system, the rectifier can continuously and efficiently take away internal heat, maintain constant temperature operation under 24-hour full-load operation, and avoid output attenuation caused by overheating. Meanwhile, the high-precision closed-loop feedback control system ensures ultra-low ripple DC output, effectively improving metal deposition uniformity and stabilizing electrolyte bath environment.
· Delivers adjustable 1000A 12V low-ripple DC output, designed specifically for heavy-duty industrial electroplating and electrolytic processing.
· Adopts advanced synchronous rectification topology. It effectively reduces conduction loss and cuts long-term energy costs for continuous plating operations.
· Comes with robust water-cooled heat dissipation. It handles persistent high thermal loads and supports non-stop 24/7 batch manufacturing.
· Features CC and CV dual operating modes. Operators can switch modes flexibly for workpiece loading, plating processing and finished part quality checks.
· Integrates complete industrial-grade multi-protection system. It withstands unexpected current surges and safeguards both the rectifier and plated workpieces.
· Fitted with standard RS485 communication port. Operators monitor real-time process data and save historical logs to refine electroplating recipes.
In fact, many metal finishing workshops still rely on outdated diode rectifiers for high-current plating lines. Those units generate excessive heat and consume large amounts of power during continuous operation. Even so, the High-efficiency Water-cooled Synchronous Rectifier fits perfectly for large electroplating factories and metal surface treatment workshops. Many production lines run non-stop batches with changing workpiece surface area, and this unit adapts well to these real-world working scenarios. Our team runs full-load efficiency and thermal stability testing for every unit before shipment. Therefore, each unit maintains consistent performance across repeated electroplating batches.
Our closed-loop regulation system responds quickly to minor output deviations. Changing workpiece surface area and cooling water temperature create these small fluctuations. It maintains highly accurate current and voltage output under diverse working states. As a result, you cut reject rates and reduce long-term electricity expenditure. The unit stores multiple groups of electroplating process parameters. Operators retrieve validated process presets rapidly. This action shortens equipment setup cycles and improves overall workshop productivity.
The reinforced sealed cabinet pairs with the matched water cooling circuit. It suits fixed installation inside industrial electroplating workshop environments. You only need standard three-phase AC mains power plus external cooling water supply for regular operation. It effectively lowers hardware failure risks caused by overheating. Meanwhile, it operates reliably for long hours inside humid electrolyte workshop surroundings.
| Parameter Category | Specific Item | Specification |
|---|---|---|
| Rated Output | Rated Current | 1000A |
| Rated Output | Rated Voltage | 0‑12V |
| Working Mode | Operation Type | Constant Current / Constant Voltage, Low Ripple DC |
| Cooling System | Cooling Method | Water‑Cooled |
| Input Power | Input Voltage | Three-phase AC Customized |
| Communication Interface | Data Port | RS485 |
| Safety Protection | Protection Functions | Over‑current, Over‑voltage, Over‑temperature, Short‑circuit, Surge Protection |
| Applicable Scenarios | Main Applications | Rack electroplating, barrel electroplating, high-efficiency electrolysis, metal surface finishing |
Further, we back this rectifier with a 1‑year warranty and design it for over 10 years of service life. It supports constant-current and constant-voltage modes. It also provides programmable current and voltage ramp-up to suit different electroplating startup workflows. Notably, multi-segment parameter settings enable flexible process configuration. Its built-in RS485 port allows staff to view live data and connect with other workshop equipment. We supply optional custom function upgrades. These options satisfy special high-efficiency electroplating process requirements. Reach out to us for tailored custom solutions.
The High-efficiency Water-cooled Synchronous Rectifier serves electroplating manufacturers, metal finishing plants and industrial electrolysis workshops. Operators deploy it for rack and barrel electroplating on steel, copper and alloy workpieces. It also supports trial testing for newly developed electroplating bath formulations.
Moreover, the unit runs reliably through long-duration batch cycles and round-the-clock production runs. Its low-loss DC output improves coating uniformity and stabilizes electrolyte bath conditions. For instance, it minimizes coating defects and speeds up process validation for custom electroplating projects.
We develop custom power-supply solutions for high-efficiency high-current electroplating scenarios. In contrast to traditional diode rectifiers, the High-efficiency Water-cooled Synchronous Rectifier receives specialized tuning for low conduction loss and continuous water-cooled batch production conditions. It delivers excellent operational stability for humid electroplating workshop environments.
Our technicians complete stability simulation testing and full-load ageing checks for every unit before shipment. This step guarantees dependable real-world performance during continuous electroplating production. We accept non-standard parameter adjustments and custom-feature development. We also provide professional process setup guidance and complete after-sales support. In short, we deliver trustworthy power hardware for your mass-production and pilot-scale metal finishing projects.
Learn more about related products：1000A 12V Water-Cooled Single-Output Synchronous Rectifier
A: Products with the same nominal specifications often serve different industries, and they may carry different detailed parameter requirements. These differences directly affect production costs and technical solutions, so final prices will vary accordingly. For this reason, we recommend you contact us directly to receive a precise and tailored quotation.
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A: We focus on custom non-standard industrial power supplies, so we can fully adjust output current and voltage to match your exact needs. The products shown on our website only represent part of our actual range, as we do not list every model online. If you cannot find your desired specifications, please contact us directly. We will work with you to confirm your exact requirements, or we can guide you to select the most suitable parameters based on your industry standards. We will provide complete technical specifications and dimension drawings so you can fully understand the product.
