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10000A 60V Water Cooled Electrolytic Nickel Rectifier for Industrial Refining

  • Input Voltage: Three-phase 380V 50Hz
  • Operating Mode: Constant current and constant voltage selectable
  • Output Voltage: DC 0-60V continuously adjustable
  • Output Current: 0-10000A continuously adjustable

    Product Overview

    Our 10000A 60V water-cooled rectifier powers electrolytic nickel processes. Engineers designed it for high-throughput industrial operations. Consequently, this unit supports modern nickel refining and electroplating facilities reliably.

    Product Parameters

    • Product Specifications: 3000A 150V Water-Cooled Electrolytic Rectifier (Parallel System)
    • Input Voltage: Three-phase 380V 50Hz
    • Operating Mode: Constant current and constant voltage modes can be freely switched
    • Output Voltage: DC 0-150V digital input control
    • Output Current: DC 0-3000A digital input control
    • Rated Current: 375A
    • Cooling Method: Water-cooled
    • Display Accuracy: 1A, 1V
    • Protection Functions: Self-protection functions for overvoltage, overcurrent, short circuit, overheating, and other abnormal conditions
    • Product Functions: The system has historical fault and historical operation records for easy querying
    • Product Features: Adopts a combination of multiple modules; if one module fails, it will not affect the normal operation of other modules.
    Electrolysis Model Selection
     ModelOutput current AOutput voltage VPower KWInput current AInput voltage vWeight (KG)Length L * Width W * Height H (mm)
    Electrolytic stripping of electronic pins
    DJ400064000 24 40 380 110 620*450*920
    DJ500065000 30 50 380 130 620*500*1150
    DJ600066000 36 60 380 150 620*500*1150
    DJ6000126000 12 72 120 380 150 620*500*1150
    DJ6000186000 18 108 180 380 180 620*5001150
    DJ6000366000 36 216 360 380 200 800*1150*1300
    Electrolytic copper recovery, copper extraction from etching solution
    DJ50036500 36 18 30 380 70 510*580*680
    DJ50060500 60 30 50 380 80 510*580*680
    DJ1000301000 30 30 50 380 60 400*520*630
    DJ2000242000 24 48 80 380 80 450*520*920
    DJ2500182500 18 45 75 380 80 400*520*630
    DJ3000183000 18 54 90 380 80 400*520*630
    DJ6000246000 24 144 240 380 160 500*620*1150
    Electrolytic plasma polishing, high-voltage polishing power supply
    DJ3035030 350 10.5 18 380 50 450*500*300
    DJ5035050 350 17.5 29 380 70 450*500*300
    DJ100400100 400 40 67 380 130 580*510*1150
    DJ100500100 500 50 83 380 150 580*510*1150
    DJ100600100 600 60 100 380 150 580*510*1150
    DJ1040010 400 380 50 450*500*300
    DJ1050010 500 380 70 450*510*320

    Technical Features

    The unit features a modular, heavy-duty water-cooled design. Therefore, it ensures optimal thermal management even at maximum load. Moreover, it incorporates precision digital control for exact current density regulation. Importantly, it includes comprehensive real-time monitoring and protection circuitry.

    Industrial Applications

    Primary nickel electrolytic refining tankhouses ideally use this rectifier. Similarly, high-speed, continuous nickel electroplating lines employ it perfectly. Beyond that, nickel foil production and alloy coating processes benefit greatly. Battery material and catalyst manufacturing also utilize this system.

    Advantages

    1
    N+1 Parallel Operation Advantage

    Modular switching power supply design, achieving capacity expansion through an N+1 power system, improving the reliability of the power system (modular structure means that if one module needs to stop, others continue to work, maintenance and repairs do not interrupt production), ensuring enterprise production efficiency.

    2
    Anti-corrosion Design

    Chassis undergoes three-proof treatment, cleaning and powder coating, and high-temperature curing. Output connections use tin-plated copper busbars to prevent oxidation and maintain good conductivity.

    3
    Excellent Energy Saving

    Saves 20%-30% more energy than thyristor rectifiers. Simple operation, stable output, and long service life.

    4
    High Stability

    Fast system response speed, current output accuracy better than 0.2%, voltage output accuracy better than 0.5%.

    5
    Comprehensive Protection

    Automatic protection functions for overvoltage, undervoltage, overtemperature, overcurrent, phase loss, and over/under water pressure.

    Case Studies

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